高精度齿轮机床研究现状与发展趋势

Research status and development trends of high-precision gear machine tools

  • 摘要: 齿轮是传递运动与动力的关键基础件,其高效精密加工技术与机床直接决定了高端装备的性能和可靠性。航空航天、新能源汽车和精密仪器等领域对传动系统的需求升级,驱动着齿轮向高精度、低噪声与长寿命演进,推动了齿轮精密加工技术的进步,对机床几何精度、动态刚度和热稳定性提出了更严苛的要求。齿轮按照形状分为圆柱齿轮、锥齿轮、非圆齿轮和面齿轮等,面齿轮已应用于阿帕奇直升机但在我国直升机传动系统中尚无实际应用。文章围绕圆柱齿轮、锥齿轮和面齿轮精密加工方法和机床的国内外研究现状进行了系统的论述和总结,从机床正向设计、机床误差智能补偿、高性能齿轮制造方法和齿轮设计软件方面进行了展望,为后续齿轮精密加工技术与机床研究提供理论和技术指导。

     

    Abstract: Gears are key fundamental components for transmitting motion and torque, and their high-efficiency precision machining technology and machine tools directly determine the performance and reliability of high-end equipment. The escalating demands for transmission systems in sectors such as aerospace, new energy vehicles, and precision instruments are driving gears toward higher precision, lower noise, and longer service life. This evolution is propelling advances in precision gear machining technologies and imposing more stringent requirements on the geometric accuracy, dynamic stiffness, and thermal stability of machine tools. Gears are classified into cylindrical gears, bevel gears, non-circular gears, face gears, and other types by shape, while face gears have been applied in Apache helicopters but have no practical applications in China's helicopter transmission systems. Research status of precision machining methods and machine tools for cylindrical gears, bevel gears, and face gears is systematically reviewed and summarized both domestically and internationally. Prospects are provided in terms of forward design of machine tools, intelligent error compensation for machine tools, high-performance gear manufacturing methods, and gear design software, offering theoretical and technical guidance for subsequent research on gear precision machining technology and machine tools.

     

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