面齿轮齿面微织构超声振动辅助车削方法及其动力学分析

Ultrasonic vibration-assisted turning method for surface micro-texturing of face gear and its dynamic analysis

  • 摘要: 针对超声振动参数与路径参数耦合作用下刀尖轨迹变化规律不明、齿面织构化对面齿轮动力学性能影响机制有待阐明等难题,通过分析单个椭圆振动周期内刀尖-工件间的相对位置关系,确定了切削方向最小残留高度约束条件,并为了保证刀尖-工件正常分离,提出了一种刀触点分布规律调控方法。同时,通过对面齿轮齿面有载接触分析确定了微织构增设范围,利用有限元方法计算并对比分析了齿面微织构对面齿轮副时变啮合刚度的影响,构建了考虑微织构的面齿轮动力学模型,得到了微织构面齿轮振动响应。

     

    Abstract: Addressing the challenges of the unclear tool-tip path evolution under the coupled influence of ultrasonic vibration and path parameters, as well as the insufficiently elucidated impact of surface texturing on the dynamic performance of face gears, Relative position between tool tip and workpiece within a single elliptical vibration cycle was analyzed and constraint conditions for minimum residual height in the cutting direction were determined. A method for regulating cutter contact point distribution was proposed to ensure consistent separation between tool tip and workpiece. Optimal zone for micro-texture implementation on face gear tooth surface was identified through loaded tooth contact analysis. The influence of tooth surface micro-texture on the time-varying mesh stiffness of face gear drives was calculated and comparatively analyzed using the finite element method. Building upon this, a dynamic model of the face gear system that incorporates the effects of micro-textures was developed. Finally, the vibrational response of the micro-textured face gear is successfully obtained and analyzed.

     

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