强力车齿加工齿廓倾斜偏差修正方法研究

Research on correction method for gear tooth profile slope deviations in power skiving

  • 摘要: 强力车齿加工是一种新兴的齿轮加工工艺,具有高效率、高精度及绿色干切等显著优势。为改善强力车齿加工的齿形精度,提出了一种基于调整刀具安装参数的强力车齿加工齿廓倾斜偏差修正方法。通过建立含刀具位姿调整量的强力车齿加工齿廓倾斜偏差计算模型,分析刀具安装轴交角和刀具偏心距离对齿廓倾斜偏差的影响规律。采用二阶多项式响应面模型建立刀具位姿参数调整量与齿廓倾斜偏差的数学表达式,并利用Levenberg-Marquardt (L-M)算法精确高效反算出刀具位姿参数的修正值。车齿加工实验表明,齿形综合偏差和齿廓倾斜偏差的精度等级均得到有效提高,验证了所提修正方法的正确性。

     

    Abstract: Power skiving is an advanced gear machining process with advantages of high efficiency, high precision, and dry cutting. To improve the tooth profile accuracy of gear skiving, a correction method for gear tooth profile slope deviations in power skiving based on adjusting tool setting parameters was proposed. A computational model for tooth profile slope deviation is established, incorporating the adjustment variables of tool pose. The effects of tool axes crossed angle and tool eccentricity on the tooth profile slope deviations are analyzed. A second-order polynomial response surface model is developed to characterize the relationship between tool pose adjustments and tooth profile slope deviations, and the Levenberg-Marquardt (L-M) algorithm is employed to efficiently and accurately determine the optimal correction values for the tool pose parameters. Experimental results show that the accuracy of both tooth profile deviation and slope deviation were effectively improved, thereby validating the correctness of the proposed correction method.

     

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