Fe-Mn-Al-C低密度高强钢钻削有限元仿真研究

Finite element simulation study on drilling of high-strength and low-density steel

  • 摘要: Fe-Mn-Al-C低密度高强钢由于其密度低、强度高等特点,常应用于对材料轻量化和力学性能要求较高的领域。但由于其热导率低、韧性高,导致材料切削难度大,并且加工过程中热量大量累积使材料软化,产生黏刀等现象,加剧刀具磨损。为研究低密度高强钢材料钻削过程中不同切削参数对切削温度、轴向力以及出口质量的影响规律,基于有限元仿真建立了枪钻与低密度高强钢的三维模型,探究不同加工参数对轴向力、切削温度和出口质量的影响。研究结果表明,钻削过程中温度随着进给量的增大呈现增大的趋势,随主轴转速的增大而增大;轴向力随进给量的增大而增大,随主轴转速的增大呈现减小的趋势;随着主轴转速增大,出口毛刺的大小与数量逐渐减少;随着进给量增大,出口毛刺的大小与数量逐渐增加。在确保加工质量的前提下为提高加工效率,可适当增大进给量与主轴转速,当进给量为0.050 mm/r、主轴转速为2 500 r/min时力与温度较合适,孔出口毛刺少而小。

     

    Abstract: Fe-Mn-Al-C low-density high-strength steel is widely used in fields demanding high material lightweight performance and excellent mechanical properties due to its low density and high strength. However, its low thermal conductivity and high toughness result in poor machinability. Moreover, substantial heat accumulation during machining softens the material, causing issues such as built-up edge, which further accelerates tool wear.To investigate the influence of different cutting parameters on cutting temperature, axial force and hole exit quality during the drilling process of low-density high-strength steel, a three-dimensional finite element model of gun drill and low-density high-strength steel was established. The effects of varying machining parameters on axial force, cutting temperature and exit quality were explored.The results indicate that during drilling, the cutting temperature increases with the rise of feed rate and spindle speed. The axial force increases as the feed rate increases, while it decreases with the increase of spindle speed. Additionally, the size and quantity of exit burrs decrease gradually with the increasing spindle speed, whereas they increase with the growing feed rate.To improve machining efficiency while ensuring machining quality, the feed rate and spindle speed can be appropriately increased. When the feed rate is set at 0.050 mm/r and the spindle speed at 2 500 r/min, the axial force and cutting temperature are at reasonable levels, and the hole exit features few and small burrs.

     

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