金属蜂窝复合材料加工技术研究综述

Review of metal honeycomb composites processing technologies

  • 摘要: 金属蜂窝作为薄壁多孔结构材料,具有轻量化、吸能、高强度和刚性等优点,广泛应用于航空航天、汽车工业和建筑行业等领域。但其特殊结构导致抗剪切强度较低,造成夹紧困难、加工难度大等问题。目前传统加工研究虽已取得一定成果,但仍存在局限性,易导致蜂窝芯壁塌陷变形以及毛刺生成。为解决这些问题,实际加工需求与技术创新促进了超声振动辅助加工和其他电化学复合加工技术的蓬勃发展,这些技术的应用能有效减小切削力、抑制芯壁变形和毛刺的生成,显著提高加工质量。文章回顾了过去几十年金属蜂窝加工技术的发展历程和研究现状,系统概述了金属蜂窝材料传统加工技术、超声振动辅助加工技术以及其他复合加工技术。介绍了加工机理、理论模型、仿真模拟以及实验分析,对比各种加工技术的优缺点。同时概述当前研究难点以及未来研究方向,有助于推动加工技术的发展以及难加工材料的应用。

     

    Abstract: Metal honeycomb, as a thin-walled porous structural material, has the advantages of light weight, energy absorption, high strength and rigidity, and is widely used in aerospace, automotive industry, construction industry and other fields. However, its special structure leads to relatively low shear strength, which causes clamping difficulties and increases the machining difficulty. Although the current traditional processing research has achieved certain positive processing results, there are still some limitations, which can easily lead to the collapse and deformation of the honeycomb core wall as well as burr generation. In order to solve these problems, practical machining demands and technological innovations have promoted the vigorous development of ultrasonic vibration-assisted machining and other electrochemical composite machining technologies. The application of these technologies can effectively reduce the cutting force, inhibit the core wall deformation and burr generation, and significantly improve the machining quality. The development history and research status of metal honeycomb machining technology in the past decades are reviewed, and provides a systematic overview of the traditional machining technology, ultrasonic vibration-assisted machining technology and other composite machining technology for metal honeycomb materials. It introduces the processing mechanism, theoretical model, simulation and experimental analysis, and compares the advantages and disadvantages of various processing technologies. Meanwhile, the current research difficulties and future research directions are outlined, which will help to promote the development of processing technology and the application of difficult-to-machine materials.

     

/

返回文章
返回