液压密封背压积累效应与密封行为研究

Research on the back pressure accumulation effect and sealing behavior of hydraulic seals

  • 摘要: 针对液压机床多级斯特封在往复运动中因背压积累致使密封性能退化问题,建立二维轴对称有限元模型获取宏观接触压力分布,并构建混合弹流润滑(mixed elastohydrodynamic lubrication, mixed EHL)模型研究两级斯特封不同背压下密封行为演化规律。通过数值模拟分析背压对密封界面接触压力、泄漏量与摩擦力的影响。结果表明,背压升高导致第一级密封接触长度缩短、唇口应力集中加剧,在5 MPa临界背压下发生界面分离失效;第二级密封因承载增强而摩擦负荷上升,引发系统功能由首级向次级转移。研究结果为液压设备密封系统可靠性设计与结构优化提供理论依据与工程指导。

     

    Abstract: A study was conducted to address the performance degradation of multi-stage step seals in hydraulic machines, which is caused by back pressure accumulation during reciprocating motion. A two-dimensional axisymmetric finite element model was developed to obtain the macroscopic contact pressure distribution, and a mixed elastohydrodynamic lubrication (mixed EHL) model was established to investigate the evolution of sealing behavior under different back pressure levels. The effects of back pressure on the contact pressure, leakage, and friction at the sealing interface were analyzed through numerical simulations. The results indicate that the contact length of the primary seal is reduced and the stress concentration at the lip section is intensified as the back pressure increases, leading to interfacial separation failure at a critical back pressure of 5 MPa. Meanwhile, the frictional load on the secondary seal is increased due to its enhanced bearing capacity, triggering a functional shift from the primary to the secondary seal. Theoretical insights and practical guidance are provided in this study for enhancing the reliability and structural optimization of sealing systems in hydraulic equipment.

     

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