数控龙门导轨磨床整机模态分析与实验

Analysis and experimental test of vibration modes of CNC gantry guideway grinding machine

  • 摘要: 为评估大型数控龙门导轨磨床整机的动态特性,采用仿真分析与实验测试相结合的方法研究了其固有频率及振型特征。首先,建立了整机有限元仿真模型,分析了机床设计方案的振动特征与薄弱环节;然后,采用多点力锤激励法开展了模态测试实验,分析了自频及倍频程谱特征,获取了机床的固有频率和阻尼比。有限元分析结果表明,在前六阶振型中,立柱、横梁及垂直拖板运动组件易发生振动变形;模态实验测得前六阶固有频率分别为49.31、81.22、129.48、143.39、201.38、212.18 Hz,与仿真结果相比,最大误差为12.39%,最小误差为3.54%,平均绝对误差为7.04%。研究结果可为大型数控龙门导轨磨床的整机动态特性仿真分析与实验测试提供一定的技术参考。

     

    Abstract: In order to evaluate the dynamic characteristics of a large-scale CNC gantry guideway grinding machine, a combination of simulation analysis and experimental testing was conducted to investigate the natural frequency and mode characteristics. Firstly, a finite element simulation model was established to analyze the vibration characteristics and weak points of the designed machine tool. Then a multi-point hammering excitation method was adopted to acquire the natural frequency and damping ratio of the machine tool. The finite element analysis results indicate that the column, crossbeam, and vertical carriage motion components are prone to vibration deformation in the preceding six-order modes. The measured preceding six-order natural frequencies of the CNC gantry guideway grinding machine were 49.31, 81.22, 129.48, 143.39, 201.38, and 212.18 Hz, respectively. Compared with the finite element simulation results, the maximum error was 12.39%, the minimum error was 3.54%, and the average absolute error was 7.04%. The paper provides an important reference for the simulation analysis and experimental testing of the dynamic characteristics of a large-scale CNC gantry guideway grinding machine.

     

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