卧式加工中心高速电主轴多转速工况下的冷却性能分析

Analysis of cooling performance of high-speed electric spindle in horizontal machining center under multiple speed conditions

  • 摘要: 针对卧式加工中心高速电主轴往复轴向水道冷却下,温度分布规律与降温效果尚不明确的技术难题,文章通过建立流-固耦合(fluid-structure interaction, FSI)仿真分析模型,系统探究了电主轴在多组常用转速下的稳态热分布特征及对应热变形规律,并将仿真结果与试验数据对比验证。研究结果表明,当转速为2 000 r/min 时,电主轴整体温升幅度较小,热态性能趋于平稳;转速提升至16 000 r/min时,其最高温度升高至58.134 ℃,且温升速率随转速升高显著加快。从局部热分布来看,靠近电机区域的轴承温度始终较高,两前轴承间的最大温差达0.896 ℃。在热变形特性方面,电主轴热变形量随转速升高而增大,最大热变形量达67.103 μm。仿真分析结果与试验验证结论,可为后续优化电主轴热变形控制、设计提升卧式加工中心精度稳定性的热补偿方案及改进冷却系统,提供可靠的理论依据与数据支撑。

     

    Abstract: Regarding the technical challenge that the temperature distribution law and cooling effect of the high-speed motorised spindle in horizontal machining centres under reciprocating axial water channel cooling remain unclear, a fluid-structure interaction (FSI) simulation model was established to systematically investigate the steady-state thermal distribution characteristics and corresponding thermal deformation laws of the motorised spindle at multiple sets of commonly used rotational speeds. The simulation results are then compared with experimental data for verification.The research findings indicate that when the rotational speed is 2 000 r/min, the overall temperature rise of the motorised spindle is relatively small, and its thermal performance tends to stabilise. When the rotational speed increases to 16 000 r/min, the maximum temperature rises to 58.369 °C, with the temperature rise rate accelerating significantly as the rotational speed increases. From the perspective of local thermal distribution, the temperature of the bearings near the motor area remains at a relatively high level, with the maximum temperature difference between the two front bearings reaching 0.896 °C. In terms of thermal deformation characteristics, the thermal deformation magnitude of the motorised spindle increases with the rotational speed, and the maximum thermal deformation reaches 67.103 μm. The simulation analysis results and experimental verification conclusions obtained in this paper can provide reliable theoretical basis and data support for the subsequent optimisation of motorised spindle thermal deformation control strategies, the design of thermal compensation schemes to improve the accuracy stability of horizontal machining centres, and the improvement of cooling systems.

     

/

返回文章
返回