用于航空弯管表面机器人自动磨削的类行星机构设计

Design of a planetary-like mechanism for robotic automated grinding of aerospace tube bending surfaces

  • 摘要: 为了实现航空弯管的自动化磨削加工,设计了一种用于机器人自动磨削航空弯管表面的类行星机构。通过对磨削工艺要求的分析,完成了类行星机构的三维建模设计。基于材料力学与强度理论,校核一级驱动齿轮和一级大齿轮强度,采用Hypermesh软件进行网格划分,Abaqus软件进行隐式动力仿真分析。进行了弯管外表面机器人自动磨削试验,对类行星机构磨削弯管的可行性与可控性进行了验证。加工后的弯管具有高精度,良好的表面质量一致性,稳定的表面粗糙度(0.55~0.70 μm),以及弯管壁厚去除余量的稳定性(25±5 μm)。结果表明,类行星机构可良好地实现弯管外表面自动化磨削加工,加工质量满足工艺要求,机构的加工可行性、可控性和稳定性良好。

     

    Abstract: In order to realize the automatic grinding processing of aviation bends, a planetary-like mechanism is designed for robots to automatically grind the surface of aviation bends. The 3D modeling design of the planetary mechanism is completed by analyzing the grinding process requirements. Based on the theory of material mechanics and strength, the strength of the first-stage driving gear and the first-stage large gear was calibrated, and the mesh division was carried out by Hypermesh software, and the implicit dynamic simulation was analyzed by Abaqus software. The robot automatic grinding test on the outer surface of the bend was carried out to verify the feasibility and controllability of the planetary-like mechanism for grinding the bend. The processed bends have high precision, good surface quality consistency, stable surface roughness in the range of 0.55−0.70 μm, and stable wall thickness removal allowance of the bends in the range of 25±5 μm. The results show that the planet-like mechanism can well realize the automatic grinding processing of the outer surface of the bend, the processing quality meets the process requirements, and the processing feasibility, controllability and stability of the mechanism are good.

     

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