石英纤维陶瓷基复合材料超声振动辅助铣削研究

Investigation on ultrasonic vibration-assisted milling of quartz fiber ceramic-based composite materials

  • 摘要: 石英纤维增强陶瓷基复合材料在铣削过程中极易产生纤维脱粘、基体破碎、凹坑等缺陷。为改善其切削性能,分析了超声振动辅助下的材料去除机理,研究了常规铣削(conventional milling, CM)和超声振动辅助铣削(ultrasound vibration-assisted milling, UM)工艺及其加工参数对铣削力、温度、加工表面质量的影响。与常规铣削相比,超声振动辅助铣削时垂直进给方向和平行进给方向铣削力的最高降幅分别为38.41%和29.93%,铣削温度最大降幅为23.51%。此外,超声振动辅助铣削的表面粗糙度相比常规铣削降低了51.12%,并减少了纤维断裂、基体破碎等表面缺陷的发生。超声振动辅助铣削在加工石英纤维增强陶瓷基复合材料时,通过高频振动减小切削阻力和摩擦力,能够有效降低铣削力和温度,显著改善加工表面质量,降低刀具磨损。

     

    Abstract: During the milling process of quartz fiber-reinforced ceramic matrix composites, defects such as fiber debonding, matrix fragmentation, and pits are extremely prone to occur. To improve the machinability, the material removal mechanism under ultrasonic vibration assistance was analyzed, and the effects of processing parameters on milling forces, temperature, and surface quality in both conventional milling (CM) and ultrasound vibration-assisted milling (UM) were investigated. Compared with conventional milling, the milling forces in the vertical feed direction and parallel feed direction were reduced by up to 38.41% and 29.93%, respectively, and the milling temperature was decreased by a maximum of 23.51%. In addition, the surface roughness of ultrasonic vibration-assisted milling was reduced by 51.12% compared with conventional milling, and the occurrence of surface defects such as fiber fracture and matrix fragmentation was reduced. When machining quartz fiber-reinforced ceramic matrix composites, ultrasonic vibration-assisted milling can effectively reduce milling forces and temperature and significantly improve the machined surface quality by reducing cutting resistance and friction through high-frequency vibration.

     

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