伺服液压缸不同型腔静压支承润滑特性研究

Study on hydrostatic bearing lubrication characteristics of servo hydraulic cylinders with different chamber structures

  • 摘要: 高性能伺服液压缸通常以静压支承油腔作为其导向套核心工作结构,文章对比分析了在恒流量供油条件下,王字形型腔和传统矩形型腔静压支承导向套结构对其油膜润滑特性的影响。研究采用瞬态有限元仿真方法及动网格技术,对两种型腔在相同偏载力下,不同入口流量、不同活塞杆速度以及不同偏移距离条件下的瞬态支承润滑特性展开探究,涵盖瞬态温度场、瞬态压力场和瞬态流场。研究结果显示,王字形型腔油膜温度整体略高于矩形型腔油膜;王字形型腔表现出更好的径向承载稳定性;在同等条件下,王字形型腔封油边处的流速更大,有利于油膜更新与散热,进而保持较好的承载稳定性。偏载情况下,王字形型腔内部压力梯度变化更为显著,能使活塞杆在不同偏载工况下保持更稳定的运行状态。

     

    Abstract: High-performance servo hydraulic cylinders utilize hydrostatic bearing oil chambers as the core part of guiding sleeve structure. The effects of Wang-shaped and rectangular chamber guiding sleeve structures on the lubrication characteristics of the oil film under constant flow supply conditions were analyzed. The transient finite element method with dynamic mesh technology was employed to investigate the transient lubrication characteristics of two chamber shapes under different inlet flow rates and piston rod velocities. The analysis focused on transient temperature, pressure, and flow fields. The results show that the oil film temperature of Wang-shaped chamber is generally higher than the temperature of rectangular chamber. The Wang-shaped chamber exhibits better radial load-bearing stability. Under the same conditions, the flow velocity at the sealing edge of the Wang-shaped cavity is greater, which is conducive to the renewal of the oil film and heat dissipation, thereby maintaining better load-bearing stability. Under the conditions of eccentric load, the internal pressure gradient of Wang-shaped chamber is obvious, allowing the piston rod to maintain the stable operation under the conditions different eccentric load.

     

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