融合多参数特征的GWO-SVR表面粗糙度在线检测方法

A multi-parameter fusion-based method for online surface roughness detection

  • 摘要: 表面粗糙度是反映零件表面质量与服役性能的重要指标。针对非接触式粗糙度检测中存在的特征表征能力不足、实时性差和检测精度较低等问题,提出一种基于多参数融合的表面粗糙度在线检测模型。通过提取图像的灰度、统计和纹理等特征,结合相关性分析选择关键特征参数,构建高表征能力的特征集合。采用支持向量回归(support vector regression, SVR)模型建立特征参数与粗糙度之间的映射关系,并引入灰狼优化算法(gray wolf optimization, GWO)对模型参数进行自适应优化,提升模型精度和鲁棒性。试验结果表明,模型在干铣和喷雾冷却两种冷却条件下的平均绝对误差分别为0.0279 μm和0.0409 μm,且样本检测速度在46.45 FPS以上,在保证精度的同时显著改善了实时性。该算法为加工过程中表面质量的实时监控与智能控制提供了新的解决方案与技术支撑。

     

    Abstract: Surface roughness is recognized as a key indicator of machined surface quality and service performance. To overcome the limitations of noncontact roughness measurement, including weak feature representation, low accuracy, and poor real-time performance, an online detection model based on multi-parameter feature fusion is proposed. From surface images, grayscale, statistical, and texture features are derived, and key parameters are determined through correlation analysis to construct a representative feature set. The association between the extracted features and surface roughness is formulated within a support vector regression (SVR) model, while its parameters are refined through adaptive optimization using the gray wolf optimization (GWO) algorithm to enhance prediction accuracy and robustness. Experimental evaluation indicates that mean absolute errors of 0.0279 μm and 0.0409 μm were obtained under dry and mist cooling conditions, respectively. A detection speed exceeding 46.45 FPS was recorded, confirming that high accuracy and real-time performance can be simultaneously realized for intelligent surface quality monitoring.

     

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