基于Transformer-BiGRU的刀具磨损监测研究

Research on tool wear monitoring based on Transformer-BiGRU

  • 摘要: 刀具磨损的有效监测是保障加工质量、提升生产效率的关键。针对刀具磨损监测准确度问题和单一深度学习模型在磨损特征提取和时序依赖捕捉上的局限性,提出一种基于Transformer-双向门控循环单元‌(Transformer-bidirectional gated recurrent unit, Transformer-BiGRU)的刀具磨损监测方法。首先,对采集的传感器信号进行预处理;然后,提取了信号的时域、频域和时频域特征;最后,利用Transformer的多头自注意力机制并行高效地学习信号特征间的全局依赖关系;结合BiGRU网络双向捕捉磨损演变的时序动态特性,充分挖掘信号特征与磨损状态间的深层关联,提高模型预测准确度。实验结果表明,文章所建立模型的平均绝对误差(mean absolute error, MAE)、均方根误差(root mean square error, RMSE)及决定系数R2分别为4.31、5.33、0.93,可实现对刀具磨损的有效监测。

     

    Abstract: Effective monitoring of tool wear is crucial for ensuring machining quality and improving production efficiency. To address the issue of tool wear monitoring accuracy and the limitations of single deep learning models in extracting wear features and capturing temporal dependencies, a tool wear monitoring method based on Transformer-BiGRU is proposed. Firstly, the collected sensor signals are preprocessed. Secondly, the time-domain, frequency-domain and time-frequency-domain features of the signals are extracted. Finally, the multi-head self-attention mechanism of Transformer is utilized to efficiently and in parallel learn global dependencies between signal features, combined with the BiGRU network to bidirectionally capture the temporal dynamic characteristics of wear evolution. This approach fully explores the deep correlation between signal features and wear states, thereby improving the prediction accuracy of the model. Experimental results show that the mean absolute error (MAE), root mean square error (RMSE), and coefficient of determination R2 of the proposed model are 4.31, 5.33 and 0.93, respectively, which can effectively monitor tool wear.

     

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