基于深度学习驱动的电流-铣削力动态匹配模型

Deep learning-driven modeling of dynamic relationships between spindle current and milling forces

  • 摘要: 铣削力是影响铣削加工稳定性和加工质量的重要指标。为了提高铣削力预测的准确性,减少输入变量和预测过程的复杂性,实现对加工过程中的铣削力间接预测,提出了一种基于主轴和各进给轴电流信号的深度学习组合神经网络铣削力预测方法。首先,分析机床转矩匹配关系得到主轴和各进给轴电流与铣削力的理论关系。其次,提取电流信号中有关铣削力变化的特征,通过深度学习模块对上述特征进行提取,再利用强化学习模块优化模型,使其能适应不同切削条件并进行铣削力预测。最后,通过实验对不同切削条件下的力数据和电流数据进行验证,并与传统的网络模型进行对比分析。结果证明,该模型能够对不同的铣削参数下的铣削力实现准确预测。

     

    Abstract: Milling force is a critical indicator of machining stability and finished surface quality. To improve the accuracy of milling-force prediction, reduce the number of input variables, and simplify the prediction process, a hybrid deep-learning neural network that indirectly predicts milling forces using spindle and feed-axis current signals is proposed. Firstly, the torque-matching characteristics of the machine tool are analyzed to establish the theoretical relationships between the currents of the spindle and feed axes and the resulting milling forces. Secondly, features related to milling-force variations are extracted from the current signals, and a deep-learning module is employed to further learn these features. A reinforcement-learning module is subsequently integrated to optimize the model, enabling it to adapt to different cutting conditions and perform force prediction. Finally, experiments under various cutting conditions are carried out to validate the proposed method using both force and current data, and comparative analyses are conducted against traditional neural-network models. The results demonstrate that the proposed model achieves accurate milling-force prediction across a wide range of machining parameters.

     

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