面向药柱整形的数字工艺孪生制造研究

Research on digital process twin manufacturing for propellant grain shaping

  • 摘要: 针对药柱车削整形过程中存在的装备-工艺可视化差、危险性高等问题,开展面向药柱整形过程的数字工艺孪生制造研究。首先,基于数字孪生架构,提出了一种多源异构数据采集与实时处理方法;然后,构建了药柱车削表面位置误差预测模型;其次,基于智能测温刀具对整形过程进行温度反馈;最后,构建了药柱整形过程的装备-工艺交互模型,开发了面向药柱车削加工的装备-工艺可视化数字孪生平台。结果表明,所提装备-工艺交互模型能够对加工过程表面位置误差和温度进行随动监测与交互展示,所开发的数字孪生平台可有效支撑药柱车削整形过程的智能化监控与精度保障。

     

    Abstract: Research on digital process twin manufacturing for the propellant grain turning-shaping process was conducted to address issues of poor equipment-process visualization and high operational risk during the propellant grain turning-shaping process. Firstly, based on the digital twin architecture, a method for multi-source heterogeneous data acquisition and real-time processing was proposed. Secondly, a surface location error prediction model for propellant grain turning was constructed. Thirdly, temperature feedback during the shaping process was achieved through the use of intelligent temperature-measuring tools. Finally, an equipment-process interaction model for the propellant grain shaping process was developed, and a digital twin platform for equipment-process visualization in propellant grain turning machining was established. The results indicate that the proposed equipment-process interaction model enables synchronized monitoring and interactive visualization of surface location errors and temperatures during the machining process. Furthermore, the developed digital twin platform is demonstrated to effectively support intelligent monitoring and accuracy assurance for the propellant grain turning-shaping process.

     

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