基于FDM技术的PLA 4D打印构件热致变形规律及工艺结构调控研究

Study on the thermal deformation mechanism and process structure control of PLA 4D printed structures based on FDM technology

  • 摘要: 4D打印技术通过使用智能响应材料,使打印结构在外部刺激下产生形状、性能与功能的动态演化。目前的研究多依赖打印后外加应力编程,流程复杂且稳定性不足。针对这一问题,选用聚乳酸(polylactic acid,PLA)材料与商用熔融沉积成型(fused deposition modeling, FDM)打印机,采用内置力编程策略实现形状记忆效应。将打印工艺参数与模型结构参数相结合,通过局部控制打印路径方向调节收缩量和方向实现4D打印效应并分析影响机理。实验结果表明,参数的改变可有效调控残余应力分布,实现可预测的形变响应。基于实验规律,进一步进行了复杂4D打印结构的设计,并通过热致响应实验对设计方案进行了验证。

     

    Abstract: 4D printing technology utilizes smart materials to achieve the dynamic evolution of shape, properties, and functions of structures under external stimuli. However, existing methods mostly rely on external stress programming after printing, with complicated processes and insufficient stability. To address this problem, polylactic acid (PLA) material and a commercial fused deposition modeling (FDM) printer were selected, and an intrinsic force programming strategy was adopted to realize the shape memory effect. This 4D printing effect is achieved by combining printing process parameters with structural design parameters and locally controlling the printing path direction to regulate shrinkage magnitude and orientation, followed by an analysis of the underlying mechanism. The results show that changing these parameters can effectively regulate the residual stress distribution and achieve predictable deformation responses. Based on the experimental findings, complex 4D printing structure design was further carried out, and the design scheme was verified through thermal stimulus response experiments.

     

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