斜角与二次切削进给对椭圆振动切削单晶硅变形的分子动力学研究

Influence of tool oblique angle and secondary cutting feed on deformation mechanism of monocrystalline silicon under elliptic vibration cutting

  • 摘要: 文章旨在探究刀具前刀面倾斜角度及二次进给量对椭圆振动辅助切削单晶硅材料变形的影响。首先,建立了单晶硅纳米切削的分子动力学仿真模型;然后,基于模型开展了刀具斜角和正交条件下二次切削进给量对材料变形的影响规律研究。结果表明,改变刀具斜角会使侧流原子向刀具偏转的一侧流动;增加刀具斜角会加剧工件相变程度并提高切削力,但有利于获得比正交切削更好的亚表面质量。在二次切削过程中,虽然刀具残留的侧流原子会降低原本的表面平整度,但二次切削能有效减轻亚表面损伤;当进给量为4 nm时工件的相变程度更显著,并能够获得较好的亚表面质量与加工效果。文章为理解单晶硅在不同刀具斜角与二次切削进给下的塑性变形机制提供了理论参考。

     

    Abstract: The influence of the tool inclination angle and the secondary feed rate on the deformation of monocrystalline silicon materials in elliptical vibration-assisted cutting was explored. A molecular dynamics simulation model for nanoscale cutting of monocrystalline silicon was first established, then the influence of the oblique angle and secondary feed rate on the deformation mechanisms of monocrystalline silicon was investigated based on this model. The results indicate that altering the tool oblique angle causes the side-flow atoms to deflect toward the tool's tilted side. Increasing the tool inclination angle intensifies the phase transformation in the workpiece and raises the cutting force, but it facilitates better subsurface quality compared to orthogonal cutting. During secondary cutting, although the residual side-flow atoms from the tool reduce the original surface flatness, secondary cutting effectively mitigates subsurface damage. At a feed rate of 4 nm, the workpiece undergoes more significant phase transformation while achieving improved subsurface quality and overall machining performance. This study provides theoretical insights into the plastic deformation mechanisms of monocrystalline silicon under varying tool oblique angles and feed rates in secondary cutting.

     

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