基于改进神经网络的数控车床床身优化设计研究

Research on the optimized design of CNC lathe bed based on improved neural networks

  • 摘要: 床身作为精密车床的重要承载部件之一,其静刚度与动态特性直接影响了机床本身的精度。由于难以建立床身参数与动态特性的数学关系,故为了提升机床的静刚度与动态特性,提出了一种基于改进神经网络算法的床身优化设计研究方法,以自主研发某类型卧式数控车床为例,利用Ansys有限元分析其固有频率与静力学特性。将床身参数进行重要性评估并作为神经网络输入从而得到床身参数与动态特性、静刚度之间的关系,通过目标函数限制进一步得到床身的参数范围最优值。研究结果表明,优化后床身相比优化前重量增加1.65%,导轨面变形量减小33.33%,床身变形量减小21.43%,一阶固有频率增加8.33%,证明神经网络算法的床身优化设计研究方法对实体结构的正向设计具有重要的现实意义。

     

    Abstract: As one of the vital components of precision lathes, the static stiffness and dynamic characteristics of the lathe bed directly influence the accuracy of the machine tool itself. Owing to the difficulty in establishing a mathematical relationship between the bed parameters and their dynamic characteristics, a research method for the optimal design of the lathe bed based on an improved neural network algorithm was proposed to enhance the static stiffness and dynamic characteristics of the machine tool. Taking a self-developed horizontal CNC lathe of a certain type as an example, Ansys finite element analysis was applied to analyze its natural frequency and static mechanical characteristics. The importance of some bed parameters was evaluated, and these parameters were used as the input of the neural network, thereby obtaining the relationship between the bed parameters, dynamic characteristics, and static stiffness. The optimal range of the bed parameters was further determined through the constraints of the objective function. The research results show that compared with the pre-optimization bed, the weight of the optimized bed increases by 1.65%, the deformation of the guideway surface decreases by 33.33%, the deformation of the bed itself decreases by 21.43%, and the first-order natural frequency increases by 8.33%. These results demonstrate that the research method for the optimal design of the lathe bed based on the neural network algorithm holds significant practical significance for the forward design of solid structures.

     

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