低噪声齿轮传动窗帘机精密制造技术研究

Research on precision manufacturing technology for low-noise gear transmission in curtain actuators

  • 摘要: 针对智能窗帘机齿轮箱因啮合冲击引起的噪声问题,文章基于齿廓修形的精密制造技术,系统验证了其在降低齿轮箱振动噪声、提升产品声学舒适性的可行性。通过阶次分析,识别主要噪声源;在此基础上,依据额定载荷下齿轮副的弹性变形量,对齿轮进行齿廓修缘,优化其载荷分布。通过构建KISSsoft仿真模型,系统评估不同修形量对传动误差、赫兹接触应力和齿根弯曲应力等关键性能指标的影响。结果表明,当修形量取15 µm时,齿轮的啮合性能达到最优,修形后智能窗帘机正转和反转的声压级平均值分别下降0.91 dB和0.84 dB。本研究采取的齿廓修形分析方法,对低噪音齿轮传动系统的精密制造与性能提升,具有实际参考价值。

     

    Abstract: Aiming at the noise problem caused by meshing impact in the gearbox of smart curtain actuators, this study employed precision manufacturing technology based on tooth profile modification to systematically validate its feasibility in reducing gearbox vibration noise and improving acoustic comfort. Through order analysis, the primary noise source was identified. On this basis, the tooth profile was modified according to the elastic deformation of the gear pair under the rated load, thereby optimizing its load distribution. A KISSsoft simulation model was established to systematically evaluate the effects of different modification amounts on key performance indicators, including transmission error, Hertzian contact stress, and root bending stress. The results demonstrated that optimal gear meshing performance was achieved with a modification amount of 15 μm. After modification, the sound pressure levels were reduced by 0.91 dB during forward operation and 0.84 dB during reverse operation of the smart curtain actuator. The analytical method for tooth profile modification employed in this study provides a practical reference for the precision manufacturing and performance enhancement of low-noise gear transmission systems.

     

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