基于多目标遗传算法的卧式五轴加工中心质量匹配优化

Quality matching optimization of horizontal five-axis machining center based on multi-objective genetic algorithm

  • 摘要: 卧式五轴加工中心的动态特性是决定其加工精度、精度稳定性及加工效率的核心因素,而关键结构件质量分布与整机动态特性的映射关系尚不明确。为此,提出一种基于多目标遗传算法的质量匹配优化方法,旨在系统性地提升机床动态性能。首先,通过建立机床参数化模型,结合Box-Behnken试验设计构建关键部件质量与整机前三阶固有频率的响应曲面模型;其次,以部件质量为设计变量,前三阶固有频率为优化目标,采用多目标遗传算法进行优化,获取质量分布的最优解集。优化结果表明,在总质量变化不超过20%的条件下,优化后机床的前三阶固有频率分别提升11.1%、11.1%和11.6%,整机动态性能提升显著。

     

    Abstract: The dynamic characteristics of a horizontal five-axis machining center are the core factors determining its machining accuracy, accuracy stability, and machining efficiency. However, the mapping relationship between the mass distribution of key structural components and the overall dynamic characteristics of the machine is not yet clear. To this end, a mass matching optimization method based on a multi-objective genetic algorithm is proposed, aiming to systematically improve the dynamic performance of the machine tool. Firstly, by establishing a parametric model of the machine tool and combining Box-Behnken experimental design, a response surface model is constructed for the relationship between the mass of key components and the first three natural frequencies of the entire machine. Secondly, with component mass as the design variable and the first three natural frequencies as the optimization objectives, a multi-objective genetic algorithm is used for optimization to obtain the optimal solution set for mass distribution. The optimization results show that under the condition that the total mass change does not exceed 20%, the first three natural frequencies of the optimized machine tool are increased by 11.1%, 11.1%, and 11.6%, respectively, and the overall dynamic performance of the machine tool is significantly improved.

     

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