截面形状对直线导轨冷拔质量的影响研究

Study on the influence of cross-section shape on the cold drawing quality of linear guides

  • 摘要: 冷拔成型作为直线导轨高效成型的新兴工艺,在提升产品精度与力学性能方面具有显著优势。为明确截面形状对冷拔直线导轨加工质量的影响机制,以成品直线导轨截面形状为研究对象,选取残余应力、直线度及拉拔力为关键评价指标,设计并开展了3因素3水平正交试验,其中试验因素设定为截面中部倒角尺寸、截面中部与底面衔接区域倒角尺寸、截面底部圆弧尺寸,试验水平对应各因素的不同几何参数取值(不同倒角尺寸或圆弧尺寸)。结合生产实际工况确定了仿真试验参数,通过仿真试验结果分析揭示了各截面形状参数对加工质量的影响规律,筛选出了最优的截面形状参数组合。该最优截面形状参数组合可为后续试验验证及仿真模型修正提供依据;截面形状参数优化规律,可为直线导轨的高质量冷拔加工工艺参数优化提供参考。

     

    Abstract: Cold drawing forming, as an efficient and emerging forming process for linear guideways, exhibits significant advantages in improving product precision and mechanical properties. To clarify the influence mechanism of cross-sectional shape on the processing quality of cold-drawn linear guideways, the cross-sectional shape of the finished linear guideway are taked as the core research object, selects residual stress, straightness, and drawing force as the key evaluation indicators, and designs and conducts a 3-factor 3-level orthogonal test, in which the three factors are the chamfer size of the cross-sectional middle part, the chamfer size of the transition region between the cross-sectional middle part and the bottom surface, and the arc size of the cross-sectional bottom part, with three levels corresponding to different geometric parameter values of each factor (different chamfer sizes or arc sizes). The simulation test parameters are determined based on actual production conditions. Through the analysis of simulation test results, the influence laws of each cross-sectional shape parameter on processing quality are revealed, and the optimal cross-sectional shape parameter combination is screened out. This optimal cross-sectional shape parameter combination can provide a basis for subsequent experimental verification and simulation model modification. The optimization law of cross-sectional shape parameters can offer a reference for the process parameter optimization of high-quality cold drawing of linear guideways.

     

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