面向电主轴的TFOA-BP电阻辨识方法

A TFOA-BP-based resistance identification method for motorized spindles

  • 摘要: 高速电主轴作为高速切削机床的核心部件,其控制精度直接受到定子电阻变化的影响,然而高速电主轴在实际运行中,会出现因温升等因素导致定子电阻发生漂移,进而引发控制性能下降的关键问题,以及传统辨识方法对初始值敏感、易陷入局部最优的缺陷。针对以上问题,提出了一种基于改进果蝇优化算法(tent-chaos improved fruit fly optimization algorithm, TFOA)与反向传播(back propagation, BP)神经网络相结合的定子电阻辨识方法(TFOA-back propagation, TFOA-BP),旨在提高辨识精度与鲁棒性。仿真实验结果表明,所提TFOA-BP方法的定子电阻辨识误差稳定在±0.004 6 Ω,较传统BP神经网络误差降低68.2%;与多种主流方法对比,均方误差(mean squared error, MSE)平均减少了42.7%。所提方法在辨识精度、收敛速度及稳定性方面均具明显优势,对电机参数智能辨识具有理论参考与工程应用价值。

     

    Abstract: As a core component of high-end equipment, the control precision of motorized spindles is directly affected by the time-varying characteristics of stator resistance. During actual operation, stator resistance drift occurs due to factors such as temperature rise, leading to degraded control performance. Furthermore, traditional identification methods suffer from sensitivity to initial values and a tendency to converge to local optima. To address these issues, a stator resistance identification method (TFOA-BP) that integrates an improved fruit fly optimization algorithm (TFOA) with a BP neural network is proposed, aiming to enhance identification accuracy and robustness. Simulation results demonstrate that the identification error of the proposed TFOA-BP method remains stable within ±0.0046 Ω, which is 68.2% lower than that of the traditional BP neural network. In comparison with various mainstream methods, the mean squared error (MSE) shows an average reduction by 42.7%. The proposed method exhibits significant advantages in identification accuracy, convergence speed, and stability, offering both theoretical reference value and practical engineering applicability for intelligent motor parameter identification.

     

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