碳纤维/聚醚醚酮单磨粒高速划痕材料去除机理研究

Investigation on material removal in high-speed single-grit scratching of CF/PEEK composites

  • 摘要: 碳纤维增强树脂基复合材料(carbon fiber reinforced plastic composites, CFRP)具有强异质性和各向异性,细观上由硬脆纤维和粘韧树脂组成,二者难加工性相悖,磨削中易造成严重的力热损伤,形成纤维拔出、树脂涂覆等加工缺陷,降低CFRP构件的使用寿命。本研究从材料细观机理着手,以典型CFRP材料碳纤维/聚醚醚酮(CF/PEEK)为研究对象,建立了单磨粒划痕三维细观有限元仿真模型,阐述了两种典型纤维角(0°和90°)下CF/PEEK单磨粒划痕的细观去除过程和材料损伤机理,并搭建了单磨粒划痕实验平台,开展了多划痕参数的单磨粒划痕实验,揭示了不同划痕参数对划痕表面形貌的影响规律,为CFRP高质量磨削加工提供理论基础。

     

    Abstract: Carbon fiber-reinforced polymer composites (CFRP) exhibit strong heterogeneity and anisotropy, consisting of brittle fibers and tough resin at the mesoscopic scale. The contradictory machinability between these two components easily leads to severe mechanical-thermal damage during grinding, resulting in processing defects such as fiber pull-out and resin smearing, which degrade the service life of CFRP components. Focusing on the mesoscopic material mechanism, this study took CF/PEEK, a typical carbon fiber-reinforced plastic material, as the research object. A three-dimensional mesoscopic finite element simulation model for single-grit scratching was established to elaborate the mesoscopic material removal process and damage mechanism of CF/PEEK under two typical fiber angles (0° and 90°) during single-grit scratching. Additionally, a single-grit scratching experimental platform was built to conduct experiments with multiple scratching parameters, revealing the influence of different parameters on the scratched force and surface morphology. This research provides a theoretical basis for the high-quality grinding of CFRP materials.

     

/

返回文章
返回