静态水环境下的SiC/SiC复合材料纳秒脉冲激光加工特性

SiC/SiC composites machining characteristics using nanosecond pulsed laser under static water environment

  • 摘要: SiC/SiC复合材料是航空发动机高温部件的理想材料,纳秒脉冲激光在保持高材料去除率的同时热损伤相对较小;但加工SiC/SiC复合材料时,熔融材料堆积和热影响区(heat affected zone, HAZ)等热效应仍会发生。文章研究了静态水环境下SiC/SiC复合材料的纳秒脉冲激光加工特性,在空气和静水两种环境中进行刻槽加工与环形扫描试验,分析了激光功率、重复频率、扫描轨距等参数对加工效果的影响。结果表明,静水环境辅助的激光加工能有效抑制热损伤,增强加工定域性,消除熔融材料堆积及热影响区;槽宽随激光功率增大而增大,比空气中加工的槽宽小20%~30%。槽宽随脉冲重复频率增加而减小,比空气中加工的槽宽小40%~79%;水环境加工中未发现熔渣堆积或明显热影响区。

     

    Abstract: SiC/SiC composites have been widely used in aircraft engines, and resistance to oxidation and corrosion. Nanosecond pulsed lasers offer high material removal rate with relatively low thermal damage; however, when processing SiC/SiC composites, thermal effects such as molten deposition and heat-affected zones (HAZ) can still occur. The machining characteristics of SiC/SiC composites using nanosecond pulsed laser in a static water environment are investigated. Experiments involving grooving and ring-scanning were conducted in two distinct environments, namely in air and static water environments. The effects of parameters such as laser power, repetition frequency, and scan spacing on the processing results were analyzed. The results showed that laser processing assisted by a static water environment can effectively suppress thermal damage, enhance processing localization, and eliminate molten material deposition and HAZ. The groove width increases with the laser power, and is 20%–30% smaller than that processed in air. The groove width decreases with the increasing pulse repetition frequency, and is 40%–79% smaller than that processed in air. There is no deposition or obvious HAZ found in water environment machining.

     

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