高性能热塑性复合材料型面铣削性能研究

Study on the surface milling performance of high-performance thermoplastic composites

  • 摘要: 新一代碳纤维增强高性能热塑性复合材料(carbon fiber reinforced thermoplastic, CFRTP)如碳纤维增强聚醚醚酮(carbon fiber-reinforced polyetheretherketone, CF/PEEK)是传统热固性碳纤维增强复合材料(carbon fiber-reinforced plastics, CFRP)的有前途的可持续替代品。然而,关于其型面铣削加工性能的研究仍较为缺乏,为此系统研究了CF/PEEK型面铣削的可加工性,分析了不同纤维取向、进给量和前倾角条件下的切削力、切削温度与表面质量演变规律,探讨了冷却对CF/PEEK型面铣削加工行为的影响。结果表明,随着进给速度增大,切削力、温度和表面粗糙度均呈上升趋势;135°纤维取向下切削力和温度最高,0°纤维取向下表面质量最差。随着前倾角的增大,表面粗糙度先降低后升高,在20°时达到最优。切削液冷却可显著降低铣削温度并改善表面质量,在0°和90°纤维取向下,表面粗糙度平均降低值分别为0.933 μm和0.653 μm。

     

    Abstract: Next-generation carbon fiber-reinforced thermoplastic (CFRTP) composites, such as carbon fiber-reinforced polyetheretherketone (CF/PEEK), have emerged as promising and sustainable alternatives to conventional thermoset carbon fiber-reinforced plastics (CFRP). However, studies on their surface milling performance remain limited. To address this gap, the machinability of CF/PEEK during surface milling was systematically investigated. The variations in cutting force, cutting temperature, and surface quality were analyzed under different fiber orientations, feed rates, and tool inclination angle, and the influence of coolant on the machining behavior was further explored. The results show that with increasing feed rate, cutting force, temperature, and surface roughness all exhibit an upward trend. The highest cutting force and temperature occur at a fiber orientation of 135°, while the poorest surface quality is obtained at 0°. As the machining inclination increases, surface roughness first decreases and then increases, reaching the optimum at 20°. The application of coolant significantly reduces milling temperature and improves surface roughness. At fiber orientations of 0° and 90°, the average surface roughness decreases by 0.933 μm and 0.653 μm, respectively.

     

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