纳米生物润滑剂热氧化稳定性研究进展与应用

Research progress and applications of thermo-oxidative stability of nano-biological lubricants

  • 摘要: 传统浇注式切削液耗量大、污染严重,干切削则存在摩擦磨损加剧的缺陷,微量润滑(minimum quantity lubrication, MQL)技术凭借绿色高效特性成为优选方案。纳米生物润滑剂作为MQL核心介质,兼具传热与减摩优势,但在难加工材料加工的高温工况下,热氧化稳定性不足导致其易氧化变质、润滑失效,制约了工业化推广,且当前缺乏相关综述性研究总结其热氧化稳定性机理与改进措施。文章系统揭示纳米生物润滑剂的热氧化机理,即纳米生物润滑剂冷却润滑介质中生物润滑剂基础流体通过自由基链式反应或非自由基反应生成羧酸、氢过氧化物等产物;纳米粒子则发生结构转变、性能衰减及分散性丧失,二者协同破坏微量润滑介质的平衡;综述了生物润滑剂基础流体化学改性、抗氧化剂添加及纳米粒子表面包覆、缺陷填补等改进措施,结果表明可显著延长氧化诱导时间、提升热稳定性;最后展望了生物润滑剂基础流体与纳米粒子协同改性、生物遗传学交叉融合等未来研究方向。文章为纳米生物润滑剂的配方优化与工业应用提供了关键理论支撑,助力微量润滑技术在传统制造业转型升级中的推广应用。

     

    Abstract: Traditional flood cutting fluids are characterized by high consumption and severe pollution, while dry cutting is plagued by the defect of aggravated friction and wear. Minimum quantity lubrication (MQL) technology has been recognized as the optimal solution due to its green and high-efficiency properties. As the core medium of MQL, nanobiolubricants possess the dual advantages of heat transfer and friction reduction. However, under the high-temperature working conditions involved in the machining of difficult-to-cut materials, their insufficient thermo-oxidative stability results in easy oxidative deterioration and lubrication failure, which has restricted their industrial popularization. Furthermore, few relevant review studies have been conducted to summarize the mechanisms and improvement measures of their thermo-oxidative stability so far. Thermo-oxidative mechanism of nanobiolubricants is systematically revealed. Specifically, the nanobiolubricants cause the cooling lubricating medium containing the biological lubricant base fluid to generate products such as carboxylic acids and hydrogen peroxides through free radical chain reactions or non-free radical reactions. Meanwhile, the nanoparticles undergo structural transformation, performance degradation, and loss of dispersibility, and the two together disrupt the balance of the trace lubricating medium. The improvement measures, including chemical modification of biolubricant base fluids, addition of antioxidants, and surface coating and defect filling of nanoparticles, are reviewed. The results indicate that these measures can significantly extend the oxidation induction time and enhance the thermal stability. Finally, the future research directions, such as the synergistic modification of biolubricant base fluids and nanoparticles, and the cross-integration with biological genetics, are prospected.This paper provides key theoretical support for the formula optimization and industrial application of nanobiolubricants, and contributes to the popularization and application of MQL technology in the transformation and upgrading of traditional manufacturing industry.

     

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