曲前刀面剐齿刀切削力热特性分析

Analysis of cutting force and thermal characteristics of power skiving tool with curved rake face

  • 摘要: 剐齿刀前刀面结构是影响切削力、切削热及加工精度的重要因素。文章基于有限元仿真方法,构建了曲面与平面两类前刀面剐齿刀具的仿真模型,并对3种不同加工工况,围绕切削前角分布、切削力热特性展开了分析,并通过圆弧齿剐齿刀切削实验验证了结论。结果表明,曲面前刀面通过优化设计前角,使切削刃上获得更大且更均匀的切削前角,有效降低了切削力峰值。在热特性方面,曲面前刀面不仅有效降低了切削最高温度,同时增大了高温区域分布面积,使得温度分布均匀,降低切削热的产生总量,减缓了局部热集中现象,揭示了切削前角的优化与切削力、温度场之间的内在联系。通过实验验证曲面前刀面剐齿刀在切削力、切削热、刀具磨损与加工精度等方面的优势,为剐齿刀具的结构优化和寿命提升提供了理论参考与技术支撑。

     

    Abstract: The geometry of the rake face in a power skiving cutter is a critical factor influencing cutting forces, cutting heat, and machining accuracy. Based on the finite element simulation method, simulation models for two types of rake face cutting tools (curved surface and planar) were constructed. For three different cutting conditions, the analysis was carried out regarding the distribution of cutting rake angle and the cutting force and heat characteristics. The conclusions were verified through the cutting experiments of circular arc tooth power skiving cutter. The results indicate that the optimized curved rake face provides a larger and more uniformly distributed cutting rake angle along the cutting edge, effectively reducing the peak cutting force. Regarding thermal characteristics, the curved rake face not only significantly lowers the maximum cutting temperature but also expands the distribution area of the high-temperature zone. This leads to a more uniform temperature field, reduces the total amount of cutting heat generated, and mitigates localized heat concentration. These findings reveal the intrinsic relationship between the optimization of the cutting rake angle and the resulting cutting forces and temperature field. Experimental verification confirms the advantages of the power skiving cutter with a curved rake face in terms of reduced cutting force, improved thermal distribution, decreased tool wear, and enhanced machining accuracy. This research provides theoretical reference and technical support for the structural optimization and service life improvement of power skiving tools.

     

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