高速激光熔覆熔池动态捕获与分类判别研究

Research on dynamic capture and classification discrimination of melting pool in high-speed laser cladding

  • 摘要: 针对高速熔覆过程中传统熔池监测方法在复杂背景下响应速度慢、效率低且难以适配低算力设备的问题,提出了一种轻量化YOLOv5网络。该网络采用轻量化网络MobileNetV3代替原先的主干网络结构,用于熔池状态的动态捕捉与分类判别。此外,结合高速熔覆设备自制包含933张的熔池图像专用数据集用于深度学习训练,为熔覆质量控制提供了有效支撑。改进后的YOLOv5-MT模型与YOLOv5s基线模型相比,mAP@0.5达到了95.9%。在保持检测精度的情况下,参数量大幅减少,检测速度提升至288.8 f/s。与YOLOv8等主流检测模型相比,方法在保证准确性的同时,具有更快的响应性能,能够满足高速激光加工现场在计算资源有限条件下对熔池状态进行实时监测的实际需求。

     

    Abstract: To address the issues of slow response speed, low efficiency, and difficulty in adapting to low-power devices in traditional melting pool monitoring methods during high-speed cladding, a lightweight YOLOv5 network is proposed. MobileNetV3 is used to replace the original backbone network structure for the dynamic capture and classification of melting pool states. Additionally, a custom dataset containing 933 melting pool images, created using high-speed cladding equipment, has been used for deep learning training, providing effective support for cladding quality control. Compared with the YOLOv5s baseline, the improved YOLOv5-MT model achieved a mAP@0.5 of 95.9%. While maintaining detection accuracy, the number of parameters was significantly reduced, and the detection speed increased to 288.8 f/s. Compared to mainstream detection models such as YOLOv8, this method offers faster response performance while ensuring accuracy, meeting the practical need for real-time monitoring of melting pool states in high-speed laser processing environments with limited computing resources.

     

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