激光焊接VDBSCAN熔深检测方法

Weld depth detection of laser welding based on VDBSCAN

  • 摘要: 光学相干层析成像(optical coherence tomography, OCT )能够实现对激光焊接过程的实时监测。为提高熔深检测精度,文章提出一种基于变密度空间聚类算法(varied density based spatial clustering of applications with noise, VDBSCAN)的方法,对OCT数据进行降噪,并结合分段百分位滤波和双边滤波实现熔深曲线提取。实验结果表明,所提方法在工艺参数持续变化的情况下依然能够稳定运行,平均误差为0.03786 mm,较传统DBSCAN算法降低了72.7%。该方法能够有效检测熔深变化,并为激光深熔焊的实时监测与优化控制提供了有力支持。

     

    Abstract: Optical coherence tomography (OCT) enables real-time monitoring of the laser welding process. To improve the accuracy of penetration depth detection, a method based on the varied density based spatial clustering of applications with noise (VDBSCAN) algorithm is proposed to denoise the OCT data. Additionally, segmented percentile filtering and bilateral filtering are combined for melt-depth curve extraction. Experimental results show that the proposed method can still operate stably under varying process parameters, achieving an average error of 0.03786 mm, which is a 72.7% reduction compared to the traditional DBSCAN algorithm. This method effectively detects changes in penetration depth and provides strong support for real-time monitoring and optimization control of laser deep penetration welding.

     

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