面向批量化加工的特征迁移刀具磨损状态在线预测

Online prediction of tool wear state based on feature transfer for batch machining

  • 摘要: 为实现批量化加工中新刀具未加工阶段的磨损状态预测,提出基于特征迁移的刀具磨损状态在线预测方法。首先,采集历史刀具加工过程刀具寿命周期内完整切削力、振动和声发射信号以及新刀具加工前期少量传感器数据,利用递归特征消除与交叉验证选择出与刀具磨损高度相关的传感器特征;其次,基于批量化加工过程的高相似性,构建历史刀具和新刀具加工过程选择的信号特征的关系模型,生成新刀具加工过程完整刀具寿命周期的特征数据,并通过迁移前后信号特征的概率密度分布评估迁移模型的有效性;最后,采用深度森林实现新刀具加工过程中的刀具磨损状态预测。利用PHM2010铣刀公开数据集进行验证,所提方法对新刀具加工过程的刀具磨损状态识别精度高达90%以上,验证了该方法的有效性。

     

    Abstract: An online prediction method for tool wear based on feature transfer is proposed to predict the wear state of new cutting tools in the unprocessed stage of batch processing. Firstly, the complete cutting force, vibration, and acoustic emission signals during the tool life cycle of the historical tool, as well as a small amount of sensor data from the early stage of new tool processing, are collected. Use recursive feature elimination and cross validation to select sensor features that are highly correlated with tool wear. Secondly, based on the high similarity of batch machining processes, a relationship model of signal features selected for historical and new tool machining processes is constructed to generate feature data for the complete tool life cycle of the new tool machining process. Evaluation of the migration model's effectiveness is based on an analysis of the probability density distribution of signal features before and after the migration process. Finally, deep forest is used to predict the tool wear status during the new tool machining process. Using the PHM2010 milling cutter public dataset for validation, a method was proposed to achieve an accuracy of over 90% in identifying tool wear status during the machining process of new cutting tools, verifying the effectiveness of the method.

     

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