数控机床精度保持性加速试验程序谱编制方法研究

Research on the program spectrum compilation method for the accelerated test of accuracy retention of CNC machine tools

  • 摘要: 为提升数控机床精度保持性加速试验输入载荷的准确性与全面性,提出一种面向实际切削工况的精度保持性加速试验程序谱编制方法。首先,通过测力仪、多源信息监测系统及数控系统同步采集切削力、振动、温度、进给速度及坐标等多源信号,并进行信号预处理;其次,在此基础上,采用雨流计数法与功率谱密度分析等手段,构建典型工况下的载荷谱;再次,结合精度保持性加速试验方法,建立包含静动态力、振动、温度和速度的“四应力三水平”精度保持性加速试验程序谱;最后,以五轴立式加工中心为试验对象编制了整机程序谱。与现有编制方法相比,此方法综合考虑了多物理场耦合因素,更适用于精度保持性加速试验的多应力协同加载需求。

     

    Abstract: In order to improve the accuracy and comprehensiveness of the input load for the precision retention acceleration test of CNC machine tools, a method for compiling the precision retention acceleration test program spectrum for actual cutting conditions is proposed. Firstly, synchronize the collection of multi-source signals such as cutting force, vibration, temperature, feed rate, and coordinates through force gauges, multi-source information monitoring systems, and numerical control systems, and perform signal preprocessing. Secondly, based on this, load spectra under typical operating conditions were constructed using methods such as rainflow counting and power spectral density analysis. Thirdly, combined with the accelerated precision-retention test method, a "four-stress and three-level" accelerated precision retention test program spectrum was established, which includes static and dynamic forces, vibration, temperature, and feed speed. Finally, a complete machine program spectrum was developed using a five axis vertical machining center as the experimental object. Compared with existing programming methods, this method comprehensively considers multiple physical field coupling factors and is more suitable for the multi-stress collaborative loading requirements of precision preservation acceleration tests.

     

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