机理-数据驱动的电主轴回转精度退化分析

Mechanism-data driven analysis of spindle rotational accuracy degradation

  • 摘要: 针对目前对于电主轴回转精度退化模型存在准确性低、泛化能力差等问题,文章从轴承磨损的角度出发,建立了考虑工况条件的机理-数据驱动的回转精度退化模型。首先,基于Hertz接触理论构建了轴承的接触力学模型,并应用Archard磨损理论描述了轴承磨损与主轴精度退化之间的关系,从而建立了一个考虑轴承磨损影响的电主轴回转精度退化机理模型;其次,搭建了虑及工况条件的电主轴回转精度退化实验平台,在不同工况条件下对VF150-X1型电主轴进行长时间的退化实验;最后,利用回归算法融合机理模型与实测数据建立了机理-数据驱动的电主轴回转精度退化模型。实验表明,在转速2 000 r/min、载荷350 N、实验时间150 h的工况下,电主轴实际退化量与模型预测退化量相对误差仅为7.33%,证明了文章所构建的机理-数据驱动的电主轴回转精度退化模型在特定工况下具有良好的预测效果。

     

    Abstract: In view of the current problems of low accuracy and poor generalization ability of the electric spindle rotation accuracy degradation model, a mechanism-data-driven rotation accuracy degradation model considering working conditions from the perspective of bearing wear is established. Firstly, a contact mechanics model of the bearing is established based on Hertz's contact theory, and the relationship between bearing wear and spindle accuracy degradation is described using Archard's wear theory. Thereby, a degradation mechanism model of the electric spindle rotational accuracy considering the effects of bearing wear is developed. Secondly, an experimental platform for the rotation accuracy of the electric spindle is built considering the working conditions, and long-term degradation experiments are conducted on the VF150-X1 electric spindle under different working conditions. Finally, a mechanism-data-driven electric spindle rotational accuracy degradation model is established by integrating the mechanism model with the measured data using a regression algorithm. The verification experiments show that the relative error between the actual degradation of the electric spindle and the predicted degradation of the model is 7.33% under the conditions of rotation speed of 2 000 r/min, load of 350 N and experimental time of 150 h, which demonstrates that the mechanism-data-driven electric spindle rotational accuracy degradation model constructed in this paper exhibits good predictive performance under specific operating conditions.

     

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