马氏体不锈钢汽轮机叶片加工柔性自适应夹具研究

Research on flexible adaptive fixture for machining of martensitic stainless steel steam turbine blades

  • 摘要: 针对汽轮机叶片薄壁结构在锻造后粗加工榫头时产生的加工误差会引发后续机床夹持基准误差这一问题,基于SMU800叶片五轴加工中心设计了一套柔性自适应夹具。该夹具采用“一端固定、一端浮动”夹紧设计,并具备针对榫头尺寸超差的端面浮动顶紧功能。Ansys分析表明,马氏体不锈钢汽轮机叶片在竖直姿态装夹时的形变量较水平姿态约减少0.003 mm;在1 MPa浮动顶紧油压(约410 N顶紧力)下,竖直姿态工件形变量为0.005 mm。夹具关键零件的有限元校核与模态分析显示,在33 kN设计夹紧力下杠杆的最大应力为233.64 MPa,远小于最大许用应力。机床的固有频率为1 886.7 Hz,可有效避免主轴共振,为提升薄壁叶片五轴加工精度提供了有效解决方案。

     

    Abstract: Aiming at the machining errors arising during the rough machining of tenons of thin-walled steam turbine blades after forging, which induce deviations in the clamping datum of subsequent machine tools, a set of flexible adaptive fixtures was designed based on the SMU800 five-axis blade machining center. The fixture adopted a clamping design of "one end fixed, one end floating" and was equipped with an end-face floating jacking function to compensate for tenon size deviations. Ansys analysis of martensitic stainless steel steam turbine blades showed that the deformation under vertical clamping orientation was reduced by 0.003 mm compared to the horizontal posture. Under a floating jacking oil pressure of 1 MPa (corresponding to a jacking force of approximately 410 N), the workpiece deformation in the vertical posture was 0.005 mm. Finite element validation and modal analysis of key fixture components indicated that the maximum stress on the lever under the designed clamping force of 33 kN was 233.64 MPa, which was far below the maximum allowable stress. The natural frequency of the machine tool was found to be 1 886.7 Hz, effectively avoiding spindle resonance. This research provides an effective solution for improving the five-axis machining accuracy of thin-walled blades.

     

/

返回文章
返回