深冷-时效处理对铝合金环件残余应力的影响研究

Study on the effect of cryogenic treatment on residual stress in aluminum alloy rings

  • 摘要: 为探究降低铝合金环件内部较大的残余应力的有效方法,文章基于深冷处理这一特殊热处理工艺,结合有限元仿真软件及热处理实验条件,对铝合金环件的深冷处理过程进行有限元仿真分析,并通过实验验证仿真所得到的深冷处理降低残余应力的机理。研究结果表明,深冷处理过程中残余应力的变化主要归因于铝合金环件在传热过程中不同位置的温度传递速率差异,其中深冷处理后的时效处理是降低残余应力的关键环节。有限元仿真结果显示,采用4 h深冷处理结合3 h加热保温的时效处理的工艺可显著降低铝合金环件内部55%的残余应力;实验结果表明,该工艺相较于其他热处理工艺在降低残余应力上具有更好的效果,验证了仿真结果的可靠性。

     

    Abstract: To explore effective methods for reducing significant residual stresses within aluminum alloy ring components, this study focuses on cryogenic treatment as a specialized heat treatment process. Utilizing finite element simulation software and experimental heat treatment conditions, the cryogenic treatment process of aluminum alloy rings was simulated and analyzed. The mechanism by which cryogenic treatment reduces residual stresses, as derived from the simulation, was further validated through experiments. The research findings indicate that the changes and reduction in residual stresses during cryogenic treatment are primarily attributed to differences in heat transfer rates at various locations within the aluminum alloy ring during the thermal process. Notably, the heating and holding stage is identified as the critical phase for reducing residual stresses during cryogenic treatment. Finite element simulation results demonstrate that a cryogenic treatment process involving 4 h of freezing followed by 3 h of heating and holding can significantly reduce residual stresses within the aluminum alloy ring by 55%. Experimental results confirm that this process outperforms other heat treatment methods in terms of residual stress reduction, thereby validating the reliability of the simulation results.

     

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