基于BDKG深度学习网络的卧式加工中心电主轴差异化变温控制方法研究

Research on differential temperature control method for horizontal machining center motorized spindle based on BDKG deep learning network

  • 摘要: 在电主轴单元的运行过程中,电机与轴承生热会引起结构件变形,进而影响加工精度。针对这一问题,以某精密卧式加工中心的电主轴单元为研究对象,开展热特性分析与主动温控方法研究。首先,建立电主轴单元的生热和散热模型,并通过有限元仿真分析揭示了温度和热变形场随时间的变化规律。其次,基于仿真与实验构建多源时序数据集,并提出了一种融合膨胀卷积交互模块(dilated convolution interactive block, DCIB)与基于KAN的卷积块注意力机制(kan-augmented convolutional block attention module, KCBAM)的新型深度学习模型,即BiLSTM-DCIB-KCBAM-GRU(BDKG)深度学习模型,实现了从测点温度到热变形的高精度映射。并通过消融实验表明,DCIB能显著提升热变形预测精度。最后,根据预测的热变形变化趋势,结合混合高斯蜣螂优化器(hybrid-Gaussian dung beetle optimizer, HGDBO)与极限梯度提升(extreme gradient boosting, XGBoost),提出渐进式冷却液入口温度寻优方法,从而构建能够主动抑制热变形的温控方法。实验结果表明,相较于传统恒温冷却方法,提出的温控方法使主轴单元的最大轴向热变形由约18 μm 降低至2.5 μm,显著提升了主轴的热稳定性。

     

    Abstract: During the operation of a spindle unit, heat generated by the motor and bearings induces structural deformation, which consequently affects machining accuracy. To address this issue, the spindle unit of a precision horizontal machining center is investigated and research on its thermal characteristics and active temperature control is conducted. Firstly, heat generation and dissipation models of the spindle unit are established, and finite element simulations are performed to reveal the temporal evolution of the temperature and thermal deformation fields. Secondly, a multi-source time-series dataset is constructed based on both simulation and experimental data. A novel deep learning model, namely BiLSTM-DCIB-KCBAM-GRU(BDKG), is proposed, which integrates a dilated convolution interaction block (DCIB) and a kan-augmented convolutional block attention module (KCBAM), enabling high-accuracy mapping from temperature measurements to thermal deformation. Ablation studies demonstrate that DCIB significantly improves deformation prediction accuracy. Finally, based on the predicted thermal deformation trends, a progressive optimization method for coolant inlet temperature is developed by combining a hybrid Gaussian dung beetle optimizer (HGDBO) with extreme gradient boosting (XGBoost), forming an active temperature control strategy for suppressing thermal deformation. Experimental results show that, compared with conventional constant-temperature cooling, the proposed method reduces the maximum axial thermal deformation of the spindle unit from approximately 18 μm to 2.5 μm, markedly enhancing its thermal stability.

     

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