基于等效模型的新型滚道滚珠丝杠副磨损机理研究

Investigation of wear mechanisms for ball screw with a novel raceway profile based on an equivalent model

  • 摘要: 滚珠丝杠副是机床的关键功能部件。随着滚珠丝杠副长时间运行,滚珠与滚道之间的磨损不可避免,直接影响其性能与精度。其中,滚珠丝杠廓形参数对其接触与磨损特性起着决定性的作用,很大程度上决定丝杠副的性能。以新型二阶密切滚道滚珠丝杠副为研究对象,通过构建单滚珠-直滚道等效模型,结合有限元仿真与磨损实验,开展了二阶密切滚道与传统哥特式滚道的磨损性能对比研究。结果表明,二阶密切滚道接触应力分布更均匀,磨损分布也更加均匀。其最大磨损深度较哥特式滚道降低约40%,但磨损面积更大,呈现“宽浅型”磨损特征;此外,量化分析了载荷、丝杠转速对磨损的影响。该研究为新型丝杠廓形磨损研究与丝杠副优化设计提供了思路与方法。

     

    Abstract: The precision ball screw is the key functional component of machine tools. The wear between the ball and the raceway is inevitable during service, which degrades the performance and precision of the ball screw. Raceway profile parameters play a critical role in the contact and wear behavior of the ball screw, largely determining the overall performance of the ball screw. This study focuses on a novel ball screw with a second-order osculating raceway profile. The comparative analysis of the wear performance between the second-order osculating raceway and the traditional gothic arch raceway was conducted through the finite element (FE) wear simulation and experiments based on the single-ball-to-straight-raceway equivalent model. Results show that the second-order osculating raceway exhibits a more uniform contact stress distribution and a more even wear pattern. The maximum wear depth of the osculating raceway is approximately 40% lower than that of the gothic arch raceway, but the wear area is larger. Its wear morphology is characterized as "wide and shallow". In addition, the effects of the normal load and the rotational speed on wear depth and volume were quantitatively analyzed. This study provides insights and methods for wear research of the ball screw with a novel raceway profile and for the optimal design of the ball screw.

     

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