基于权衡改进费效的数控机床可靠性分配方法

Reliability allocation method for CNC machine tools with enhanced cost-effectiveness balancing

  • 摘要: 为促进可靠性分配方法在数控机床研发中的工程应用,文章结合企业工程实际,提出了一种基于权衡改进费效比的数控机床可靠性分配优化算法。首先,采用可靠性数据间的转换关系及贝叶斯融合方法建立基于多源数据融合的可靠性预计方法,用于开展子系统可靠性初值评估;其次,结合层次分析法(analytic hierarchy process, AHP)与有序平均加权(ordered weighted averaging, OWA)修正算法,通过组织企业人员以实际提升措施及相对经济标量进行相对评分,并用群体决策科学量化改进成本与提升效益等与具体改进措施所引起的子系统可靠性增长量的函数关系,从而建立子系统的改进费效量化模型;然后,结合非支配排序遗传算法(non-sorting genetic algorithm, NSGA)构建可靠性具体实施方案的优化分配模型。最后,以五轴数控加工中心为例进行方法验证,确定其各子系统平均无故障工作时间(mean time between failures, MTBF)分配值,揭示了主轴系统、进给系统和数控系统等薄弱部件的同时,对上述关键子系统改进措施的选择提供量化参考。文章实现了数控机床的可靠性合理分配,对于机床的可靠性设计具有重要的指导价值。

     

    Abstract: To promote the engineering application of reliability allocation methods in the research and development of CNC machine tools under enterprise practical conditions, a reliability allocation optimization algorithm based on a trade-off improved cost-effectiveness ratio was proposed. Firstly, a reliability prediction method for multi-source data fusion is established, utilizing the conversion relationship between reliability data and the Bayesian fusion method, to complete the initial evaluation of subsystem reliability. Secondly, by combining the analytic hierarchy process (AHP) and the ordered weighted averaging (OWA) algorithm, a relative rating is assigned to enterprise personnel based on actual improvement measures and corresponding relative amounts. Group decision-making is used to scientifically quantify the functional relationship between improvement costs and benefits and the increase in subsystem reliability caused by specific improvement measures, thus establishing a quantitative model for subsystem improvement cost-effectiveness. Thirdly, specific optimization allocation for reliability implementation will be constructed using the non-sorting genetic algorithm (NSGA). Finally, taking the five axis CNC machining center as an example for method validation, the mean time between failures (MTBF) allocation values of each subsystem were determined, revealing weak components such as the spindle system, feed system, and CNC system, while providing quantitative reference for the selection of improvement measures for the key subsystems mentioned above. The paper realizes the reasonable allocation of reliability for CNC machine tools, which has important guiding value for the reliability design of machine tools.

     

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