精密卧式铣削加工中心热稳定性分析与热稳健性预测

Analysis of thermal stability and prediction of thermal robustness for precision horizontal milling machining centers

  • 摘要: 数控机床的热稳定性是制约其加工精度与长期可靠性的核心因素。文章以精密卧式铣削加工中心为研究对象,通过仿真软件分析机床关键部件(主轴、进给轴电机、滚珠丝杠等)的生热特性与热误差演化规律,明确核心热源分布及机床热平衡达成时序、热误差快速波动时段;结合磁吸式 K 型热电偶(覆盖关键温度测点)与激光测量设备,采集易发热部件的温度-热变形实测数据,验证仿真结论的准确性。在此基础上,针对不同类型热误差构建适配模型,对进给轴线性热误差采用多元线性回归建模,对主轴非线性热漂移采用支持向量回归建模,两类模型均具备较高预测精度,且支持向量回归模型在非线性误差预测上表现更优。研究为机床制造企业提供高效的热误差预测方案,明确热管控关键靶点与重点时段,解决传统单一模型精度不足的问题,为提升精密卧式加工中心的热稳定性、热稳健性及加工精度提供理论支撑与实验依据。

     

    Abstract: The thermal stability of CNC machine tools is a core factor restricting their machining accuracy and long-term reliability. Taking a precision horizontal milling machining center as the research object, the heat generation characteristics of key machine tool components (such as spindle, feed axis motor, and ball screw) and the evolution law of thermal errors were analyzed using simulation software. The distribution of core heat sources, the time sequence for the machine tool to reach thermal equilibrium, and the period of rapid thermal error fluctuation were identified. Combined with magnetic adsorption K-type thermocouples (covering key temperature measurement points) and laser measurement equipment, the measured temperature-thermal deformation data of heat-prone components are collected to verify the accuracy of the simulation conclusions. On this basis, suitable models are constructed for different types of thermal errors: multiple linear regression is used for modeling the linear thermal errors of the feed axis, and support vector regression is adopted for modeling the nonlinear thermal drift of the spindle. Both types of models have high prediction accuracy, and the support vector regression model performs better in nonlinear error prediction. This research provides an efficient thermal error prediction scheme for machine tool manufacturing enterprises, clarifies the key targets and key periods for thermal management, solves the problem of insufficient accuracy of traditional single models, and provides theoretical support and experimental basis for improving the thermal stability, thermal robustness, and machining accuracy of precision horizontal milling machining centers.

     

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