脉冲激光加工B4C/Al复合材料的模拟仿真与实验研究

Simulation and experimental study on pulse laser processing of B4C/Al composite materials

  • 摘要: B4C/Al是一种包含软质铝合金基体与硬质B4C颗粒的具有优异中子屏蔽性能的复合材料,在核工业领域中得到了广泛应用。然而,其显著的异质共存特性使得传统机械加工面临严峻挑战。为此,本研究采用脉冲激光对B4C/Al的加工机理开展探索性研究,通过建立有限元仿真模型,分析了脉冲激光作用下的温度场、流场和应力场的分布规律,并结合具体实验,对出、入口表面形貌进行了表征分析。结果表明,激光作用下材料存在局部热积聚行为且影响区逐渐收缩,熔池材料表现为气化去除趋势,并形成孔径一致性较好的蚀孔,而材料内部应力沿孔深方向增加,其分布主要受温度变化影响。实验与仿真对比显示,入口重铸层分布形态一致性较好,孔径误差保持在3.91%左右,从而验证了模型的可靠性。此外,孔入口边缘存在球状、块状重铸层现象,出口边缘则以孔隙和重熔重铸层为主。

     

    Abstract: B4C/Al is a composite material with excellent neutron shielding properties, consisting of a soft aluminum alloy matrix and hard B4C particles, which has been widely used in the nuclear industry. However, its strong heterogeneous coexistence characteristics make it difficult for traditional mechanical processing to adapt. An exploratory study on the processing mechanism of B4C/Al using pulsed laser was conducted. A finite element simulation model was established to analyze the distribution laws of temperature field, flow field, and stress field under the action of pulsed laser. Combined with specific experiments, the surface morphology of the inlet and outlet is characterized and analyzed. The results indicate that under the action of laser, the material exhibits local thermal accumulation behavior and the affected area gradually shrinks. The molten pool material shows a tendency towards gasification removal and forms corrosion holes with good consistency in pore size. The internal stress of the material increases along the depth of the hole, and its distribution is mainly affected by temperature changes. Experimental and simulation comparisons show that the distribution pattern of the inlet recast layer is consistent, with a pore size error of around 3.91%, thus verifying the reliability of the model. In addition, there are spherical and blocky recast layers at the inlet edge, while the outlet edge is mainly composed of pores and remelted recast layers.

     

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