氧化锆陶瓷铣削温度和力特性研究

Research on the machining temperature and force characteristics during zirconia ceramics milling

  • 摘要: 氧化锆陶瓷具有高硬度、高韧性的特点,切削时易产生切削力剧烈波动和刀具严重磨损等问题。为此系统探究铣削温度场的分布规律,基于热源法建立了改进型铣削温度模型,采用线性回归模型建立铣削力模型,以主轴转速、每齿进给量和切削深度为变量设计单因素试验,研究铣削温度场的分布规律和切削参数对铣削力的影响规律。结果表明,铣削温度场高温区域集中于刀具与工件接触区,最高温度呈现切削初期上升急剧,后期平缓的趋势,在转速为3 000 r/min、每齿进给量为0.01 mm、切削深度为0.15 mm时达到最大值。三向切削力随每齿进给量和切削深度增大近似线性增大;当主轴转速从1 000 r/min增大到4 000 r/min时,X向切削力从9.61 N增大到15.17 N、Z向切削力从26.56 N减小到21.78 N。研究结果为氧化锆陶瓷的铣削温度和力特性研究提供理论依据。

     

    Abstract: Zirconia ceramics have the characteristics of high hardness and toughness, and are prone to severe fluctuations in cutting force and severe tool wear during cutting. To investigate the distribution law of milling temperature field in the system, an improved milling temperature model was established based on the heat source method. A linear regression model was used to establish a milling force model. Single factor experiments were designed with spindle speed, feed rate per tooth, and cutting depth as variables to study the distribution of the milling temperature field and the influence of cutting parameters on milling force. The results indicate that the high-temperature region of the milling temperature field is concentrated in the contact zone between the tool and the workpiece, and the highest temperature shows a trend of rising sharply at the beginning of the cutting process and then stabilizing in the later stage, the maximum value is reached when the rotational speed is 3 000 r/min, the feed rate per tooth is 0.01 mm, and the cutting depth is 0.15 mm. The three-dimensional cutting force increases approximately linearly with the increase of feed rate and cutting depth per tooth. As the spindle speed increases from 1 000 r/min to 4 000 r/min, the cutting force in the X direction increases from 9.61 N to 15.17 N and the cutting force in the Z direction decreases from 26.56 N to 21.78 N. The research results provide theoretical basis for the study of milling temperature and force characteristics of zirconia ceramics.

     

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