基于WOA-LSTM-iTransformer的刀具磨损多步预测

Tool wear multi-step prediction based on WOA-LSTM-iTransformer

  • 摘要: 刀具磨损状态对批量加工中的质量稳定性和智能调控至关重要。然而,现有磨损监测方法多侧重于短时监测或单步预测,难以为调控和换刀提供足够的响应时间。为此,提出一种基于鲸鱼优化算法(whale optimization algorithm, WOA)优化的长短时记忆网络-iTransformer(long short-term memory network-iTransformer, LSTM-iTransformer)模型,用于刀具磨损多步预测。首先,采集车削过程中的传感器信号,并对其进行降噪处理;其次,通过Spearman相关系数筛选出与磨损最相关的特征;最后,利用WOA优化LSTM-iTransformer模型的超参数,使其充分发挥LSTM在处理时间序列数据中的记忆能力与iTransformer(inverted transformer)在捕捉长距离依赖关系中的优势。实验结果表明,在T3数据的20步预测中,所提模型较Transformer的均方根误差(root mean square error,RMSE)降低了43.7%,平均绝对误差(mean absolute error,MAE)降低了50.9%,显著提高了对刀具磨损未来演化趋势的预测精度,为批量化加工中的前瞻性健康管理提供了有效支持。

     

    Abstract: Tool wear state is critical for quality stability and intelligent regulation in batch machining. However, most existing wear monitoring methods focus on short-term monitoring or single-step prediction, making it difficult to provide sufficient response time for regulatory compliance and tool changes. A model based on the whale optimization algorithm (WOA) for optimizing the long short-term memory network - iTransformer (longshort-term memory network-iTransformer, LSTM-iTransformer) has been proposed, which is used for multi-step prediction of tool wear. Firstly, the sensor signals during the turning process are collected and noise reduction processing is carried out on them. Secondly, the Spearman correlation coefficient is used to select the features that are most related to wear. Finally, the hyperparameters of the LSTM-iTransformer model are optimized using WOA, enabling it to fully utilize the memory capabilities of LSTM in handling time series data and the advantages of iTransformer (inverted transformer) in capturing long-range dependencies. Experimental results demonstrate that in the 20-step prediction of T3 data, the proposed model reduces the root mean square error (RMSE) by 43.7% and the mean absolute error (MAE) by 50.9% compared to the Transformer model. This significantly improves the prediction of future tool wear evolution and provides effective support for prospective health management in batch machining.

     

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