运载火箭贮箱焊接工艺研究现状与发展展望

Research status and development prospects of welding technology for launch vehicle tanks

  • 摘要: 运载火箭贮箱作为航天运载器的核心承力结构,其制造工艺,特别是焊接技术,直接关系到火箭的结构完整性、轻量化水平和飞行可靠性。文章全面综述了国内外运载火箭贮箱焊接工艺的研究现状与发展趋势,着重于不同技术路线的比较分析与内在联系。首先,从材料演进的角度,对比了铝合金、不锈钢、钛合金和复合材料在贮箱制造中的应用及其对焊接技术提出的挑战。其次,深入分析了传统熔焊技术的改进与局限,并重点探讨了固相搅拌摩擦焊(friction stir welding, FSW)作为一项革命性技术在国内外运载火箭贮箱制造中的广泛工程化实践,揭示其在性能与效率上的优势。特别关注了智能化、自动化焊接技术,包括机器人焊接、数字孪生与质量预测等前沿进展,并对其在提升制造水平中的作用进行了评估。通过对国内外研究成果的对比分析,揭示了当前焊接工艺在大型化、轻量化、高可靠性、智能化和可重复使用等方面的技术需求与发展方向。最后,总结了现有研究的不足,并对未来运载火箭贮箱焊接工艺的发展趋势进行了展望,强调了新材料、新结构、智能化与多技术融合在提升贮箱制造水平中的关键作用。

     

    Abstract: As the core load-bearing structure of space launch vehicles, the manufacturing process of launch vehicle tanks, especially welding technology, directly impacts the structural integrity, lightweight level, and flight reliability of rockets. The current research status and development trends of rocket tank welding technologies globally are comprehensively reviewed, with a focus on the comparative analysis and interrelationships of different technical routes. Firstly, from the perspective of material evolution, the applications of aluminum alloy, stainless steel, titanium alloy, and composite materials in tank manufacturing and the challenges they pose to welding technology are compared. Secondly, an in-depth analysis is conducted on the improvements and limitations of traditional fusion welding technology, with a focus on the extensive engineering practice of friction stir welding (FSW) as a revolutionary technology in the manufacturing of launch vehicle tanks both domestically and internationally, revealing its advantages in performance and efficiency. Special attention is paid to intelligent and automated welding technologies, including frontier advancements such as robotic welding, digital twins, and quality prediction, and their roles in enhancing manufacturing levels are evaluated. Through a comparative analysis of research results from both domestic and international sources, the current technical needs and development directions of welding processes in terms of large-scale, lightweight, high reliability, intelligence, and reusability are revealed. Finally, the deficiencies of existing research are summarized, and the development trends of welding processes for launch vehicle tanks in the future are envisioned, emphasizing the key role of new materials, new structures, intelligence, and multi-technology integration in enhancing the manufacturing capabilityl of tanks.

     

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