高空作业车空间三自由度臂架构型设计及视觉姿态研究

Study on the spatial three-degree-of-freedom boom configuration design of an aerial work vehicle based on visual positioning

  • 摘要: 高空作业车臂架结构的空间适应性与运动自由度直接决定作业效率与安全性。然而,现有臂架在运动耦合与实时状态感知方面存在不足,导致在狭窄空间无法进行特殊作业。本研究旨在提出一种空间三自由度臂架结构,通过左右对称液压与举升液压缸联动,实现飞臂在举升、摆动以及伸缩方向的耦合运动,并结合机器视觉实现在线姿态的感知。通过机构自由度分析证明摆动、举升机构各具有1个独立自由度,从机构学角度确保整体运动可控性。基于静力平衡与力矩分析建立驱动液压缸推力模型,利用Matlab得到摆动与举升工况下推力变化曲面,确定了摆动与举升液压缸最佳角度优选安装区间30°,40°。构建机器视觉位置监测方法,利用像素偏移与画幅面积比的二维到三维反演方法,实现飞臂三维姿态与液压推动力的反演。结合有限元分析,对飞臂极限摆动、极限举升以及混合极限工况下变形进行校核,结果表明耳片处变形远小于臂端变形,满足工程刚度要求。本研究为高空作业车臂架在狭窄空间工况下的多自由度定位与智能运维提供了结构与感知一体化的设计思路,并为未来基于视觉的寿命预测与自适应控制研究奠定了理论与工程验证基础。

     

    Abstract: The spatial adaptability and motion degrees of freedom of the boom of an aerial work vehicle directly determine its operational efficiency and safety. However, existing booms exhibit limitations in motion coupling and real-time state perception, which restrict their ability to perform specialized operations in narrow working spaces. In this study, a spatial three-degree-of-freedom boom structure is proposed. By coordinating a pair of left-right symmetric hydraulic cylinders with a lifting hydraulic cylinder, coupled motion of the fly boom in luffing, slewing, and telescopic directions is achieved, while machine vision is employed for online pose perception. Kinematic mobility analysis demonstrates that the slewing and luffing mechanisms each possess one independent degree of freedom, ensuring overall motion controllability from the viewpoint of mechanism theory. Based on static equilibrium and moment analysis, a thrust model for the driving hydraulic cylinders is established. Using Matlab, thrust variation surfaces under slewing and luffing working conditions are obtained, from which the optimal installation angle range of the slewing and luffing cylinders is identified as 30°,40°. A machine-vision-based position monitoring method is further developed, in which a two-dimensional-to-three-dimensional inversion approach using pixel offsets and image area ratios is adopted to reconstruct the three-dimensional pose of the fly boom and back-calculate the required hydraulic driving force. Finite element analysis is conducted to verify deformation of the boom under extreme slewing, extreme luffing, and combined extreme working conditions. The results show that the deformation at the lug plates is significantly smaller than that at the boom tip, satisfying the stiffness requirements for engineering applications. This work provides an integrated structural and perception design framework for multi-degree-of-freedom positioning and intelligent operation and maintenance of aerial work vehicle booms in confined spaces, and lays a theoretical and engineering validation foundation for future research on vision-based life prediction and adaptive control.

     

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