基于加权优化速度占优策略的叶轮加工工艺双目标优化技术研究

Research on dual-objective optimization of impeller milling process based on speed-prioritized optimization with weighting strategy

  • 摘要: 整体叶轮结构复杂,其精铣加工涉及铣刀直径、加工余量、主轴转速、每齿进给量和切削深度等参数,要求加工时间短且表面粗糙度低。针对这一多参数双目标优化问题,采用不同加工参数制备了4个叶轮的32个叶片,获取了加工时间、表面粗糙度和叶片厚度数据,用于训练相应的神经网络预测模型。提出了加权优化速度占优(speed-prioritized optimization with weighting, SPOW)策略,即当两个目标变化趋势不一致时,该策略认为如果其中一个目标的优化速度乘权值高于另一个目标的劣化速度乘权值,则该优化目标更重要。基于此,可对帕累托前沿中的两个非支配解进行定量比较并确定最优解,避免人工筛选的主观性。基于该策略和Matlab开发了叶轮加工工艺优化算法,优化结果和实际加工结果表明,SPOW策略可获得唯一的最优解,通过调整权重系数可引导优化方向;采用优化结果加工了1个叶轮,其8个叶片的加工时间、表面粗糙度和叶片厚度的平均值分别为22.3 min、0.56 μm、1.05 mm,与同规格铣刀(直径5 mm)优化前的加工数据相比,该结果在加工时间上接近最优水平(20 min),同时表面粗糙度与尺寸精度均有所提升。

     

    Abstract: The finish milling of integral impeller is governed by at least five critical parameters: cutter diameter, milling allowance, spindle speed, feed per tooth, and cutting depth, requiring short machining time and low surface roughness. For this multi-parameter and bi-objective optimization, 32 blades from 4 impellers were fabricated using varied parameters to obtain machining time, surface roughness, and blade thickness data for training neural network prediction models. A weighted optimization speed-prioritized optimization with weighting (SPOW) strategy was proposed. That is, when the changing trends of two targets are inconsistent, this strategy holds that if the weighted optimization speed of one target is higher than the weighted deterioration speed of the other target, then the former optimization target is more important. Based on this, quantitative comparisons can be made between two non-dominated solutions in the Pareto frontier, and the optimal solution can be determined, avoiding the subjectivity of manual screening. An impeller machining process optimization algorithm was developed based on this strategy and Matlab. The optimization results and the actual processing results show that the SPOW strategy can obtain a unique optimal solution. By adjusting the weight coefficients, the optimization direction can be guided. One impeller was processed using the optimization results. The average processing time, surface roughness, and average thickness of the 8 blades were 22.3 min, 0.56 μm, and 1.05 mm respectively. Compared with the processing data before optimization with the same specification milling cutter (diameter 5 mm), this result is close to the optimal level (20 min) in terms of processing time, and both the surface roughness and dimensional accuracy have been improved.

     

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