基于单件不平衡量控制的柔性转子低速高精度动平衡方法及试验验证

Method and experimental verification of low-speed high-precision dynamic balancing for flexible rotors based on single-piece unbalance control

  • 摘要: 针对传统高速动平衡设备成本高、操作风险大和组件互换运维低效等工程痛点,提出一种基于单件不平衡量控制的柔性转子低速高精度动平衡方法。通过ISO许用残余不平衡量公式量化不同精度等级(G6.3~G0.4)的配重需求,模拟低/中/高精度组合动平衡及单件动平衡工况,搭建动力涡轮转子试验台,开展全转速(0~5 000 r/min)不平衡响应的对比试验。结果表明,所提方法通过模态选取敏感部件平面精准平衡,高精度单件组合动平衡(临界幅值降幅49.1%、工作幅值降幅53.1%)与传统高速动平衡(临界幅值降幅53.6%、工作幅值降幅49.5%)效果差异极小(最大偏差8.7%),可实现高速动平衡代替;敏感平面单件动平衡与组合动平衡临界幅值差异仅3.09%,可实现组件互换场景下的快速平衡。

     

    Abstract: To address the engineering challenges of high cost, operational risks, and inefficient maintenance for component replacement associated with conventional high-speed balancing equipment, a low-speed high-precision balancing method for flexible rotors based on single-component residual unbalance control is proposed. The ISO allowable residual unbalance formula was employed to quantify the counterweight requirements for different precision grades (G6.3 to G0.4), and low-, medium-, and high-precision combined balancing as well as single-component balancing scenarios were simulated. A power turbine rotor test rig was constructed, and full-speed (0-5000 r/min) comparative tests were conducted. The results demonstrate that the proposed method achieves precise balancing by selecting sensitive component planes based on modal analysis. High-precision single-component combined balancing (49.1% critical amplitude reduction and 53.1% operating amplitude reduction) exhibits negligible performance differences from conventional high-speed balancing (53.6% critical amplitude reduction and 49.5% operating amplitude reduction), with a maximum deviation of only 8.7%, enabling the substitution of high-speed balancing. Single-component balancing on sensitive planes shows a critical amplitude difference of only 3.09% compared with combined balancing, which enables rapid balancing in component replacement scenarios.

     

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