基于机床末端位姿数据的旋转轴几何误差辨识

Geometric error identification of rotary axes based on machine tool end-effector pose data

  • 摘要: 针对双摆头五轴机床旋转轴位置无关几何误差(position-independent geometric errors, PIGEs)辨识易受重复定位误差干扰的问题,提出了一种基于机床末端位姿数据的旋转轴和主轴10项PIGEs辨识方法。建立PIGEs参数和末端位姿误差之间的映射模型,利用最小二乘法辨识各项误差参数,分析机床重复定位误差对参数辨识精度的影响。仿真验证结果表明,相较于现有基于刀尖点两次测量的辨识方法,所提出的基于末端位姿数据方法受机床重复定位误差的影响更小,部分误差项的辨识精度显著提升,最高可达95%,同时检测效率更高。

     

    Abstract: To address the issue of the identification of position-independent geometric errors (PIGEs) of rotary axes in dual-swiveling head five-axis machine tools being susceptible to repeatability errors, a novel PIGEs identification method based on the pose data of the machine tool's end-effector is proposed. A mapping model between the PIGEs of the rotary axes and the end-effector pose error is established, and the least squares method is utilized to identify each error parameter. The influence of the machine tool's repeatability error on the accuracy of parameter identification is also analyzed. Simulation results demonstrate that, compared to the existing identification method based on the two-step measurement of the tool center point, the proposed method using end-effector pose data is less affected by the machine tool's repeatability error. The identification accuracy of specific error items is significantly improved, with a maximum of 95%. And the detection efficiency is also higher.

     

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