AC摆头五轴龙门加工中心全域几何误差测量、辨识与实时补偿

Geometric error measurement, identification and real-time compensation of AC swing head five-axis gantry machining center

  • 摘要: 五轴加工中心是现代制造业的核心基础装备,其技术水平直接影响着航空、航天、汽车、船舶和能源等领域高精度零部件的制造能力。几何误差为五轴加工中心最主要的误差元素之一,然而五轴机床误差多达41项且相互之间存在复杂的非线性耦合效应,这对其高效测量、辨识以及补偿带来了挑战。提出了基于多边测量的直线轴和旋转轴几何误差辨识方法及五轴机床误差实时补偿方法,开发了五轴机床空间误差辨识及补偿软件,以AC摆头五轴龙门加工中心为对象开展了全域几何误差的高效测量、辨识与实时补偿试验。试验结果验证了所提五轴几何误差辨识方法和补偿方法的正确性和有效性。

     

    Abstract: Five-axis gantry machining centers constitute the core foundational equipment of modern manufacturing, and their technological sophistication directly determines the capability for producing high-precision components in aerospace, aviation, automotive, shipbuilding, energy, and other industries. Geometric error is one of the primary error sources in five-axis gantry machining centers. However, the 41 error items of five-axis machine tools are subject to intricate nonlinear coupling, posing significant challenges to their efficient measurement, identification, and compensation. A multilateral measurement method was proposed for identifying the geometric errors of both linear and rotary axes, along with a real-time compensation strategy for five-axis errors. Dedicated software for geometric error identification and compensation of five-axis machine tools was developed. Using an AC swing head five-axis machining center as the experimental platform, efficient measurement, identification, and real-time compensation experiments for geometric errors were conducted. The results confirm the correctness and effectiveness of the proposed identification and compensation methods.

     

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