大型龙门机床全闭环进给轴热误差测试与补偿

Thermal error testing and compensation for fully closed-loop feed axes of large gantry machine tools

  • 摘要: 航天领域高端装备大尺寸关键零件加工依赖大型龙门机床,全闭环进给轴热误差的存在,直接影响龙门机床的精度稳定性,易导致零件的加工精度不一致等问题。以某航天企业龙门五轴机床为研究对象,对其全闭环进给轴开展热误差测试、建模与补偿研究。首先,分析了光栅尺的结构与工作原理,将全闭环进给轴热误差分解为热膨胀误差和原点热漂移误差。其次,测试并分析进给轴运动热机与冷机热误差和温度,建立了全闭环进给轴的热膨胀误差与原点热漂移误差模型。最后,采用坐标原点偏置方法,在开启和关闭冷却系统两种工况下进行热误差补偿实验验证。结果表明,所提出的补偿方法具有较高的预测精度和鲁棒性,显著提升了机床的热稳定性,为提高大型龙门机床的加工精度稳定性提供了解决路径。

     

    Abstract: The precision machining of large-scale critical components for aerospace high-end equipment heavily relies on large gantry machine tools. Thermal errors in fully closed-loop feed axes directly compromise the thermal stability of these machines, often leading to inconsistent machining accuracy. A gantry-type five-axis machine tool from an aerospace enterprise is investigated, focusing on thermal error characterization, modeling, and compensation of its fully closed-loop feed axis. Firstly, the structural configuration and operating principle of the grating scale are analyzed, and the thermal error of the fully closed-loop feed axis is decomposed into thermal expansion error and origin thermal drift error. Secondly, thermal errors and temperature variations are measured and analyzed under both motion-induced heating and static cooling conditions, leading to the development of separate models for thermal expansion error and origin thermal drift error. Finally, the coordinate origin offset method is adopted to conduct thermal error compensation experiments with the cooling system on and off for verification. The results demonstrate that the proposed compensation method achieves high prediction accuracy and robustness, significantly enhancing the thermal stability of the machine tool and providing an effective solution for improving machining precision consistency in large gantry machine tools.

     

/

返回文章
返回