基于智能算法优化深度神经网络的机床主轴热误差预测及补偿研究

Research on the thermal error prediction and compensation of machine tool spindle based on intelligent algorithm optimizing deep neural network

  • 摘要: 精密五轴加工中心的主轴热误差是影响机床加工精度的主要因素,通过深度神经网络建立机床主轴热误差模型是一种有效的手段,但深度神经网络参数众多,不同参数会导致建模的效果差异巨大。为了进一步提高机床热误差建模的准确性,提出一种基于智能算法优化深度神经网络的机床主轴热误差预测及补偿方法。针对某五轴加工中心机械主轴结构,基于最大互信息系数计算方法,将温度-主轴热位移的相关性和滞后性分析综合纳入温度敏感点筛选,设置不同转速实验,同时加入机床冷却阶段,连续采集温度和主轴关键热变形误差数据。使用蚁狮算法(ant lion optimizer, ALO)对长短期记忆(long short-term memory, LSTM)神经网络相关参数优化,构建了ALO-LSTM模型。最后采用此方法进行了主轴热误差的预测以及主轴热误差补偿前后NAS样件的实际加工实验。结果表明,经过智能算法优化过的主轴热误差预测模型相比较原始模型具有更好的精度,补偿后的NAS样件精度满足检验标准,并且相比补偿前的NAS样件精度,补偿比均达80%以上,对于精密五轴加工中心热误差补偿具有一定的参考意义。

     

    Abstract: The spindle thermal error of the precision five-axis machining center is the main factor affecting the machining accuracy of the machine tool. It is an effective means to establish the thermal error model of the machine tool spindle through the deep neural network. However, there are many parameters in the deep neural network, and different parameters will lead to huge differences in the effect of modeling. In order to further improve the accuracy of machine tool thermal error modeling, a prediction and compensation method of machine tool spindle thermal error based on intelligent algorithm optimized deep neural network was proposed. Aiming at the mechanical spindle structure of a five-axis machining center, based on the calculation method of maximum mutual information coefficient, the correlation and hysteresis analysis of temperature-spindle thermal displacement were comprehensively included in the screening of temperature sensitive points, and different speed experiments were set up. At the same time, the cooling stage of the machine tool was added to continuously collect temperature and key thermal deformation error data of the spindle. The ant lion optimizer (ALO) was used to optimize the parameters of long short-term memory (LSTM) neural network, and the ALO-LSTM model was constructed. Finally, this method was used to predict the thermal error of the spindle and the actual processing experiments of NAS samples before and after the thermal error compensation of the spindle. The results show that the spindle thermal error prediction model optimized by the intelligent algorithm has better accuracy than the original model, and the accuracy of the compensated NAS sample meets the test standard. Compared with the accuracy of the NAS sample before compensation, the compensation ratio reaches more than 80%, which has certain reference significance for the thermal error compensation of the precision five-axis machining center.

     

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