基于RTCP的五轴数控机床高速运动联动误差检测装置

High-speed motion dynamic error detection device for five-axis CNC machine tools based on RTCP

  • 摘要: 随着五轴数控机床运动速度的提高,其联动误差随之增加。而现有的联动误差检测装置仅能测量低速运动时的精度,远低于实际加工速度。针对这一局限性,建模仿真分析联动误差影响参数,设计了一种新型高速运动联动误差检测装置。该装置采用双向弹性铰链结构实现同轴度校准,结合模块化设计扩展杆长范围,集成高频激光位移传感实现高分辨率测量。实验结果表明,装置标定精度达到亚微米级,在4 000 mm/min高速条件下测量精度达到微米级,相比现有设备测量速度提升了5~10倍,为五轴数控机床高速动态精度评估提供了可靠的技术支撑。

     

    Abstract: Increased operating speeds in five-axis CNC machine tools lead to greater servo errors. However, current detection devices are limited to measuring accuracy at low speeds, which are significantly below actual machining speeds. To overcome this limitation, the parameters influencing servo errors were modeled and analyzed, and a novel high-speed servo error detection device was designed. The device employs orthogonal compliant hinge structures for coaxiality calibration, incorporates modular design to extend rod length ranges, and integrates high-frequency laser displacement sensing for high-resolution measurement. Experimental results demonstrate that the device achieves sub-micron calibration accuracy and micron-level measurement precision under high-speed conditions of 4 000 mm/min, representing a 5–10 fold improvement in measurement speed compared to existing equipment. This provides reliable technical support for dynamic accuracy evaluation of five-axis CNC machine tools under high-speed conditions.

     

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